MIL-STD-2003-5 Revision A:2009
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES (CONNECTORS)
Available format(s)
PDF
Superseded date
10-06-2020
Superseded by
Language(s)
English
Publisher
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1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL REQUIREMENTS
5. DETAILED REQUIREMENTS
6. NOTES
APPENDIX A - Cable Lead Preparation
APPENDIX B - MIL-C-81511 Series 1 and 2 Gang Contact
Release Connector Assembly Procedure
APPENDIX C - MIL-DTL-5015 Connectors
APPENDIX D - MIL-DTL-26482 Connectors
APPENDIX E - MIL-DTL-28840 Connectors
APPENDIX F - MIL-DTL-27599 Connectors
APPENDIX G - MIL-DTL-22992 Connectors
APPENDIX H - MIL-DTL-38999 Connectors
Describes standard methods for connector fabrication on surface ships and submarines.
| Committee |
AREA SESS
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| DevelopmentNote |
Supersedes DOD STD 2003/5. (09/2009)
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| DocumentType |
Standard
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| Pages |
189
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| PublisherName |
US Military Specs/Standards/Handbooks
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| Status |
Superseded
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| SupersededBy | |
| Supersedes |
| MIL-STD-2003-1 Revision A:2009 | ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES (CABLE) |
| MIL-STD-1310 Revision H:2009 | SHIPBOARD BONDING, GROUNDING, AND OTHER TECHNIQUES FOR ELECTROMAGNETIC COMPATIBILITY, ELECTROMAGNETIC PULSE (EMP) MITIGATION, AND SAFETY |
| MIL-STD-2003 Revision A:2009 | ELECTRIC PLANT INSTALLATION STANDARD METHODS FOR SURFACE SHIPS AND SUBMARINES |
| MS21981 Revision D:1982 | FERRULE, INNER, UNINSULATED, SHIELD TERMINATING, TYPE 1 TWO PIECE, CLASS 1, FOR SHIELDED CABLE |
| SAE AMS DTL 23053/5A : 2012 | INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYOLEFIN, FLEXIBLE, CROSSLINKED |
| MIL-DTL-5015 Revision H:2000 | CONNECTORS, ELECTRICAL, CIRCULAR THREADED, AN TYPE - GENERAL SPECIFICATION FOR |
| MS3121 Revision E:2015 | CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, CABLE-CONNECTING, BAYONET COUPLING, SERIES 1, CLASSES E, F AND P |
| MS27500 Revision H:2012 | CONNECTORS, PLUG, ELECTRICAL, 90 DEGREES ELBOW, CRIMP TYPE, BAYONET COUPLING, SERIES 2 |
| SAE AS 83519 : 2015 | SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT GENERAL SPECIFICATION FOR |
| MIL-C-81511-15 Revision F:1992 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING AND ACCESSORIES, PLUG, SEALING CONTACT (SERIES 1 OR 2) |
| SAE AS 85049/2 : 2014 | CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, ENVIRONMENTAL, CABLE SEALING, STRAIGHT, CATEGORY 1C (FOR AS50151 SOLDER TYPE, 5 THREAD OF AS310XX CLASSES A, B, C, OR K CONNECTORS, AS95234 CONNECTORS) |
| MS3459 Revision D:1994 | CONNECTOR PLUG, ELECTRICAL SELF LOCKING, COUPLING NUT, REAR RELEASE, CRIMP CONTACT, AN TYPE |
| MS3111 Revision F:2015 | Connectors, Plug, Electrical, Solder Type, Cable Connecting, Bayonet Coupling, Series 1, Classes E, F, J, and P |
| MIL-C-22520-10 Revision D:1986 | CRIMPING TOOL, TERMINAL HAND, WIRE TERMINATION, LARGE FOR COAXIAL, SHIELDED CONTACTS AND FERRULES, TERMINAL LUGS, SPLICES AND END CAPS |
| MIL-C-81511-6 Revision E:1970 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, PLUG CRIMP TYPE CONTACTS, CLASS A, F, AND E (SERIES 2) |
| MIL-C-81511-26 Revision C:1970 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, PLUG, CRIMP TYPE CONTACTS, CLASS A, F AND E (SERIES 1) |
| MS3101 Revision D:1992 | CONNECTOR, PLUG, ELECTRIC, CABLE CONNECTING, SOLDER CONTACTS, AN TYPE |
| SAE AS 39029/4 : 2012 | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES 1 AND 3, AND MIL-DTL-83733 CONNECTORS) |
| MS3116 Revision E:2013 | Connectors, Plug, Electrical, Solder Type, Straight, Bayonet Coupling, Series 1, Classes E, F, J and P |
| MS17345 Revision F:2013 | CONNECTOR, PLUG, ELECTRICAL, CABLE CONNECTING, FEMALE |
| MIL-DTL-26482 Revision H:2007 | Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resisting, Receptacles and Plugs, General Specification for |
| MS27467 Revision M:2012 | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 1 |
| SAE AS 85049/1 : 2014 | CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, ENVIRONMENTAL, CABLE SEALING, STRAIGHT, GROUNDING (WITHOUT STRAIN RELIEF), CATEGORY 1C (FOR AS50151 SOLDER TYPE, 5 THREAD OF AS310XX CLASSES A, B, C, OR K CONNECTORS, AS95234 CONNECTORS) |
| MS3456 Revision D:1976 | CONNECTORS, PLUG, ELECTRICAL, REAR RELEASE, CRIMP CONTACT, AN TYPE |
| SAE AS 39029/5 : 2017 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES 1 AND 3, MIL-DTL-83733 CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS) |
| SAE AS 81765/1 : 2017 | INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE POLYOLEFIN, CROSSLINKED, SEMI-RIGID AND FLEXIBLE |
| SAE AS 39029/58 : 2015 | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-24308, MIL-DTL-38999 SERIES 1, 2, 3, AND 4, AND MIL-DTL-55302/69 AND MIL-DTL-83733 CONNECTORS) |
| MS3108 Revision D:1992 | CONNECTOR, PLUG, ELECTRIC, SOLDER CONTACTS, 90 DEGREE, AN TYPE |
| MS3187 Revision F:2007 | PLUG, END SEAL, FOR MIL-DTL-26482, MIL-DTL-5015, MIL-C-81703 AND MIL-DTL-83723 ELECTRICAL CONNECTORS |
| MIL-DTL-28840 Revision D:2013 | CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CLASS D, GENERAL SPECIFICATION FOR |
| A-A-52506 Revision C:2006 | Clamps, Hose |
| MIL-DTL-22992 Revision H:2015 | Connectors, Plugsand Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for |
| MIL-C-81511-5 Revision E:1970 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES PLUG, CABLE CONNECTING, CRIMP-TYPE CONTACTS, CLASS A, F, AND E (SERIES 2) |
| SAE AS 85049/42 : 2016 | CONNECTOR ACCESSORIES, ELECTRICAL, NONENVIRONMENTAL, STRAIN RELIEF, STRAIGHT, CATEGORY 4A (FOR AS50151 SOLDER TYPE, 5 THREAD OF MS310X CLASSES A, B, C OR K CONNECTORS) |
| SAE AS 39029/16 : 2014 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 4 CONNECTORS) |
| IPC J STD 006 : C | REQUIREMENTS FOR ELECTRONIC GRADE SOLDER ALLOYS AND FLUXED AND NON-FLUXED SOLID SOLDERS FOR ELECTRONIC SOLDERING APPLICATIONS |
| MIL-C-81511-45 Revision B:1977 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT ENVIRONMENT RESISTING, RECEPTACLE, CABLE CONNECTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS, CLASS A, F, AND W (SERIES 3) |
| SAE AS 39029/83 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS) |
| SAE AS 39029/46 : 2013 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE, (FOR MIL-C-81511 SERIES 2 CONNECTORS) |
| IPC J STD 004 : B | REQUIREMENTS FOR SOLDERING FLUXES |
| MIL-C-81511-25 Revision C:1970 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, AND ACCESSORIES, RECEPTACLE CABLE CONNECTING CRIMP TYPE CONTACTS, CLASS A, F, AND E (SERIES 1) |
| SAE AS 39029/84 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS) |
| MIL-C-22520-6 Revision B:1981 | CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION, IN-SERVICE INSPECTION GAGES FOR |
| MS17344 Revision G:2013 | Connector, Plug, Electrical, Straight |
| MS3106 Revision D:1992 | CONNECTOR, PLUG, ELECTRIC, STRAIGHT, SOLDER CONTACTS, AN TYPE |
| IPC J STD 005 : A | REQUIREMENTS FOR SOLDERING PASTES |
| MS3475 Revision G:2015 | CONNECTORS, PLUG, ELECTRICAL, RFI SHIELDED, SERIES 2, CRIMP TYPE, BAYONET COUPLING, CLASSES A, D, L, T, W AND K |
| SAE AS 39029/57 : 2015 | CONTACTS, ELECTRICAL CONNECTORS, SOCKET CRIMP REMOVABLE (FOR MIL-DTL-24308, MIL-DTL-38999 SERIES 2, MIL-DTL-55302/68, /71, /72, /75 AND MIL-DTL-83733 CONNECTORS) |
| SAE AS 39029/30 : 2012 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES 2 CONNECTORS) |
| MS27661 Revision F:2011 | CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, LANYARD RELEASE, FAIL-SAFE, SERIES 1 |
| SAE AS 85049 : 2016 | CONNECTOR ACCESSORIES, ELECTRICAL GENERAL SPECIFICATION FOR |
| NASM20995:2012 | WIRE, SAFETY OR LOCK |
| SAE AS 39029/56 : 2011 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-C-38999 SERIES 1, 3 AND 4 CONNECTORS) |
| MIL-DTL-38999 Revision M:2015 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for |
| SAE AS 39029/17 : 2016 | CONTACTS, ELECTRICAL CONNECTOR SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 3 CONNECTORS) |
| MIL-C-22520-5 Revision D:1983 | CRIMPING TOOLS, TERMINAL, HAND, WIRE TERMINATION, LARGE FOR COAXIAL, SHIELDED CONTACTS AND FERRULES, TERMINAL LUGS, SPLICES AND END CAPS |
| MS20028 Revision G:2010 | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, SOLDER TYPE, BAYONET COUPLING, CLASS T, SERIES 1 |
| MIL-DTL-22520 Revision G:1997 | CRIMPING TOOLS, WIRE TERMINATION, GENERAL SPECIFICATION FOR |
| SAE AS 39029/45 : 2017 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS) |
| ASTM D 4376 : 2015 : REDLINE | Standard Specification for Vapor-Degreasing Grade Perchloroethylene |
| MS3476 Revision G:2015 | CONNECTORS, PLUG, ELECTRICAL, SERIES 2, CRIMP TYPE, BAYONET COUPLING, CLASSES A, D, L, T, W AND K |
| MIL-C-81511 Revision F:1992 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT ENVIRONMENT RESISTING, AND ACCESSORIES GENERAL SPECIFICATION FOR |
| MS27484 Revision N:2012 | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, EMI, SERIES 2 |
| SAE AS 39029/18 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, PIN CRIMP REMOVABLE (FOR AS81511 SERIES 3 AND 4 CONNECTORS) |
| SAE AMS DTL 23053 : 1999 | INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, GENERAL SPECIFICATION FOR |
| MS27336 Revision G:2010 | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, SOLDER TYPE, BAYONET COUPLING, CLASSES P & T, SERIES 2 |
| MIL-C-81511-55 Revision B:1977 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY QUICK DISCONNECT, ENVIRONMENT RESISTING RECEPTACLE, CABLE CONNECTING, INDIVIDUAL RELEASE, CRIMP TYPE CONTACTS, CLASS A, AND W (SERIES 4) |
| MIL-C-81511-56 Revision A:1977 | CONNECTOR, ELECTRICAL, CIRCULAR, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTING, PLUG, INDIVIDUAL RELEASE, CRIMP-TYPE CONTACTS, CLASS A, F, AND W (SERIES 4) |
| MIL-DTL-24643 Revision C:2009 | Cables, Electric, Low Smoke, Halogen-Free, for Shipboard Use, General Specification for |
| SAE AS 39029/33 : 2013 | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS81511 SERIES 1 CONNECTORS) |
| MIL-DTL-915 Revision G:2002 | Cable, Electrical, for Shipboard Use, General Specification for |
| MS3471 Revision E:2007 | CONNECTORS, RECEPTACLE, ELECTRICAL, SERIES 2, CRIMP TYPE, CABLE CONNECTING, BAYONET COUPLING, CLASSES A, D, L, T, W AND K |
| TT-I-735 Revision A:1963 | ISOPROPYL ALCOHOL |
| SAE AMS DTL 23053/15 : 2012 | INSULATION SLEEVING, ELECTRICAL, HEAT SHRINKABLE, POLYOLEFIN, HEAVY-WALL, COATED, FLEXIBLE, OUTER WALL CROSSLINKED |
| SAE AS 85049/41 : 2017 | CONNECTOR ACCESSORIES, ELECTRICAL, NON-ENVIRONMENTAL, STRAIN RELIEF, STRAIGHT, CATEGORY 4C (FOR AS50151 SOLDER TYPE, 5 THREAD OF MS310X, CLASSES A, B, C, OR K CONNECTORS AND AS85049 ACCESSORIES) |
| MS 27653 : B | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 1 |
| MS3406 Revision H:1979 | CONNECTOR, PLUG, ELECTRIC, FRONT RELEASE, CRIMP CONTACT, AN TYPE |
| MS3408 Revision D:1979 | CONNECTOR, PLUG, ELECTRIC, 90 DEGREE ASSEMBLY, CRIMP CONTACT, AN TYPE |
| SAE AS 21608 : 2012 | FERRULE, SHIELD TERMINATING, CRIMP STYLE |
| MS3450 Revision E:1976 | CONNECTOR, RECEPTACLE, ELECTRIC, WALL MOUNTING, REAR RELEASE, CRIMP CONTACT AN TYPE |
| SAE AS 39029/29 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES, AS345XX AND MIL-DTL-83723 SERIES 2 CONNECTORS) |
| MS3144 Revision C:1971 | CONNECTOR, RECEPTACLE, ELECTRIC CRIMP TYPE, JAM NUT MOUNTING, PUSH PULL COUPLING, SERIES 2 (CLASS E AND J) |
| SAE AS 81531 : 1998 | MARKING OF ELECTRICAL INSULATING MATERIALS |
| MIL-DTL-27599 Revision E:2016 | CONNECTORS, ELECTRICAL, CIRCULAR, MINIATURE, HIGH DENSITY, QUICK DISCONNECT, ENVIRONMENT RESISTANT, SOLDER CONTACTS, GENERAL SPECIFICATION FOR |
| MS3400 Revision G:1976 | CONNECTORS, RECEPTACLE, ELECTRIC, WALL MOUNTING, FRONT RELEASE, CRIMP CONTACT, AN TYPE |
| SAE AS 39029/44 : 2016 | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS) |
| MS27473 Revision N:2012 | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 2 |
| MMM-A-189 Revision C:1985 | ADHESIVE SYNTHETIC RUBBER THERMOPLASTIC GENERAL PURPOSE |
| MS27468 Revision K:2012 | CONNECTORS, RECEPTACLE, ELECTRICAL, JAM-NUT MOUNTING, CRIMP TYPE, BAYONET COUPLING, SERIES 1 |
| MS27488 Revision N:2008 | PLUG, END SEAL, ELECTRICAL CONNECTOR |
| MS3126 Revision H:2015 | CONNECTORS, PLUG, ELECTRICAL, CRIMP TYPE, STRAIGHT, BAYONET COUPLING, SERIES 1, CLASSES E, F AND P |
| MS20027 Revision F:2010 | CONNECTORS, LINE PLUG, ELECTRICAL, SOLDER TYPE, BAYONET COUPLING, CLASS T, SERIES 1 |
| SAE AS 39029/47:2014 | CONTACTS, ELECTRICAL CONNECTOR, PIN CRIMP REMOVABLE (FOR AS81511 SERIES 1 & 2 CONNECTORS) |
| MS3401 Revision G:1979 | CONNECTOR, RECEPTACLE, ELECTRIC, CABLE CONNECTING, FRONT RELEASE, CRIMP CONTACT, AN TYPE |
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