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MIL-DTL-16878 Revision H:2012

Current

Current

The latest, up-to-date edition.

WIRE, ELECTRICAL, INSULATED, GENERAL SPECIFICATION FOR

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1. SCOPE
2. APPLICABLE DOCUMENTS
3. REQUIREMENTS
4. VERIFICATION
5. PACKAGING
6. NOTES
APPENDIX A - SUPERSESSION AND CROSS REFERENCE DATA

Specifies unshielded wire for hookup and lead wiring of electrical and electronic components and equipment. The temperature rating of wire under this specification ranges from -65 to 260 degrees Celsius, with potential rating from 250 to 5,000 volts root mean square (Vrms).

Committee
FSC 6145
DevelopmentNote
Supersedes MIL W 16878 (F) (09/2000) Inactive for New Design. (02/2016)
DocumentType
Standard
Pages
47
PublisherName
US Military Specs/Standards/Handbooks
Status
Current
Supersedes

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MIL-DTL-32529 Base Document:2015 POWER ELECTRONIC CONVERSION EQUIPMENT, NAVAL SHIPBOARD
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MIL-DTL-32483 Base Document:2013 Switchgear, Power, Hard-Mounted, Medium Voltage, Naval Shipboard
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MIL-DTL-917 Revision F:2014 ELECTRIC POWER EQUIPMENT, BASIC REQUIREMENTS FOR
MIL-PRF-27-187 Revision D:2008 TRANSFORMER, POWER, STEP-DOWN, AUTOTRANSFORMER
MIL-DTL-16036 Revision M:2013 SWITCHGEAR, POWER, LOW VOLTAGE, NAVAL SHIPBOARD
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MIL-DTL-21097 Revision H:2017 Connectors, Electrical, Printed Wiring Board, General Purpose General Specification for
MIL-DTL-16878-2 Revision C:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, 105 DEGREE C, 1000 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-28754 Revision E:2016 Connectors, Electrical, Modular, and Component Parts General Specification for
SAE ARP 4945 : 2013 AEROSPACE-SOLENOID VALVE, HYDRAULIC, THREE WAY, TWO POSITION, DIRECT ACTING
IEC 63004:2015 Standard for receiver fixture interface
MIL-DTL-28731-35 Revision C:2012 CONNECTORS, ELECTRICAL, CONTACT FORK TYPE, CRIMP REMOVABLE (5.0 AMPERES)
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MIL-T-27-207 Revision B:2012 TRANSFORMERS AND INDUCTORS (AUDIO, POWER AND HIGH-POWER PULSE), INDUCTORS, POWER
MIL-DTL-2212 Revision K:2014 CONTACTORS AND CONTROLLERS, ELECTRIC MOTOR AC OR DC, AND ASSOCIATED SWITCHING DEVICES
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NASA KSC DE 512-SM : 2012 FACILITY SYSTEMS, GROUND SUPPORT SYSTEMS, AND GROUND SUPPORT EQUIPMENT GENERAL DESIGN REQUIREMENTS
MIL-HDBK-454 Revision B:2007 GENERAL GUIDELINES FOR ELECTRONIC EQUIPMENT
MIL-DTL-28840 Revision D:2013 CONNECTORS, ELECTRICAL, CIRCULAR, THREADED, HIGH SHOCK, HIGH DENSITY, SHIPBOARD, CLASS D, GENERAL SPECIFICATION FOR
MIL-DTL-16878-14 Revision B:2000 WIRE, ELECTRICAL, CROSSLINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED, 125 DEGREE C, 600 VOLTS
MIL-DTL-16878-16 Revision D:2011 WIRE, ELECTRICAL, CROSSLINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED, 125 DEGREES C, 3000 VOLTS
MIL-DTL-16878-17 Revision B:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, POLYAMIDE JACKET, 105 DEGREE C, 600 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-16878-3 Revision C:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, 105 DEGREE C, 3000 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-55422 Revision B:2011 CLIP, ELECTRICAL, GRID AND ANODE, GENERAL SPECIFICATION FOR
MIL-DTL-16878-18 Revision B:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, POLYAMIDE JACKET, 105 DEGREE C, 1000 VOLTS, (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-28781 Revision E:2011 CABLE, ELECTRICAL, SPECIAL PURPOSE SHORE USE
MIL-DTL-26500 Revision G:2011 CONNECTORS, GENERAL PURPOSE, ELECTRICAL, MINIATURE, CIRCULAR, ENVIRONMENT RESISTING OR HERMETICALLY SEALED, GENERAL SPECIFICATION FOR
MIL-DTL-16878-10 Revision E:2000 WIRE, ELECTRICAL, POLYETHYLENE INSULATED, 75 DEGREE C, 600 VOLTS
MIL-DTL-55302-97 Revision D:2004 CONNECTORS, PRINTED CIRCUIT SUBASSEMBLY AND ACCESSORIES: CONTACTS, HERMAPHRODITIC, CRIMP REMOVABLE FOR WIRE (STRANDED)
MIL-DTL-16878-38 Revision A:2000 WIRE, ELECTRICAL, ETHYLENE-PROPYLENE DIENE ELASTOMER (EPDM) INSULATED, 125 DEGREE C, 5000 VOLTS, EXTRUDED INSULATION
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SAE AS 81659 : 2017 CONNECTORS, ELECTRICAL, RECTANGULAR CRIMP CONTACTS, GENERAL SPECIFICATION FOR
SAE AS 50151 : 2015 CONNECTORS, ELECTRICAL, CIRCULAR THREADED, AN TYPE, GENERAL SPECIFICATION FOR
MIL-DTL-55021 Revision D:2011 CABLE, ELECTRICAL, SHIELDED SINGLES, SHIELDED AND JACKETED SINGLES, TWISTED PAIRS AND TRIPLES, INTERNAL HOOKUP, GENERAL SPECIFICATION FOR
NASA STD 5005(INT) : 2007 THE DESIGN AND FABRICATION OF GROUND SUPPORT EQUIPMENT
MIL-DTL-27072-94 Revision D:2006 CABLE, SPECIAL PURPOSE, ELECTRICAL, SINGLE CONDUCTOR, SINGLE SHIELDED
MIL-DTL-28875 Revision C:2012 Amplifiers, Radio-Frequency and Microwave, Solid-State, General Specification for
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MIL-DTL-16878-36 Revision A:2000 WIRE, ELECTRICAL, LOW SMOKE, CROSSLINKED POLYOLEFIN (XLPO) INSULATED, 105 DEGREE C, 600 VOLTS
MIL-DTL-16878-19 Revision B:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, POLYAMIDE JACKET, 105 DEGREES C, 3000 VOLTS (NOT FOR NAVY SHIPBOARD USE)
MIL-DTL-16878-1 Revision C:2000 WIRE, ELECTRICAL, POLYVINYL CHLORIDE (PVC) INSULATED, 105 DEGREES C, 600 VOLTS (NOT FOR NAVY SHIPBOARD USE)
SAE AIR 4004 : 2015 GUIDE FOR INSTALLATION OF ELECTRICAL WIRE AND CABLE ON AIRCRAFT LANDING GEAR

ISO/IEC 17025:2005 General requirements for the competence of testing and calibration laboratories
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SAE AMS 3249 : 2011 ETHYLENE PROPYLENE (EPDM) RUBBER, HYDRAZINE-BASE-FLUID RESISTANT, 75-85
NEMA HP 6 : 2013 ELECTRICAL AND ELECTRONIC SILICONE AND SILICONE BRAIDED INSULATED, HOOK-UP WIRE, TYPES S (600 V), ZHS (600 V), SS (1000 V), ZHSS (1000 V), AND SSB BRAIDED (1000 V)
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ASTM D 2802 : 2014 : REDLINE Standard Specification for Ozone-Resistant Ethylene-Alkene Polymer Insulation<brk/> for Wire and Cable
ASTM D 1248 : 2016 : REDLINE Standard Specification for Polyethylene Plastics Extrusion Materials for Wire and Cable
ASTM G 21 : 2015 : REDLINE Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi
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IPC J STD 006 : C REQUIREMENTS FOR ELECTRONIC GRADE SOLDER ALLOYS AND FLUXED AND NON-FLUXED SOLID SOLDERS FOR ELECTRONIC SOLDERING APPLICATIONS
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ASTM D 4066 : 2013 Standard Classification System for Nylon Injection and Extrusion Materials (PA)
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NEMA HP 9 : 2014 ELECTRICAL AND ELECTRONIC ETHYLENE-PROPYLENE DIENE ELASTOMER (EPDM) INSULATED HOOK-UP WIRE, TYPES EP (RATED 125C; 600 V) AND EPD (RATED 125C; 5000 V)
NEMA HP 5 : 2013 ELECTRICAL AND ELECTRONIC CROSS-LINKED, MODIFIED POLYETHYLENE (XLPE) INSULATED 125 DEGREES C HOOK-UP WIRE, TYPES L (600 V), LL (1000 V), AND LX (3000 V)
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MIL-STD-104 Revision C:1986 LIMITS FOR ELECTRICAL INSULATION COLOR
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