I.S. EN 15094:2008
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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SAFETY OF MACHINERY - SAFETY REQUIREMENTS FOR COLD FLAT ROLLING MILLS
Hardcopy , PDF
06-17-2022
English
01-01-2008
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Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
5 Safety Requirements and/or measures
5.1 General requirements for design, planning and risk assessment
5.1.1 Planning of cold flat rolling mills
5.1.2 Structural assembly
5.1.3 Safety layout
5.1.4 Access to operating points
5.1.5 Access to danger zones
5.1.6 Guards
5.1.7 Guard-rails
5.1.8 Safety signs and warning devices
5.1.9 Safe guarding
5.1.10 Personal protective equipment
5.1.11 Electrical equipment
5.1.12 Hydraulic, pneumatic, cooling and lubrication systems
5.1.13 Fluid systems
5.1.14 Material to be discharged to drains
5.1.15 Surface temperatures and heat radiation
5.1.16 Pulpits and control stands
5.1.17 Software manipulation
5.1.18 Fire protection
5.1.19 Ergonomic principles
5.1.20 Vibrations
5.1.21 Loss of energy
5.1.22 Linked Equipment
5.2 List of significant hazards, hazardous situations, safety
requirements and/or measures
5.2.1 General
5.2.2 Hydraulics, pneumatics, emulsions and other
pressurised fluid systems
5.2.3 Bridges over roller tables and material guides
5.2.4 Handling, guiding and transfer equipment (general)
5.2.5 Roller tables and conveyors
5.2.6 Rolling mills, rolling mill stands
5.2.7 Pulpits and control stands
5.2.8 Measuring devices and display units
5.2.9 Cutting devices
5.2.10 Coiling/de-coiling equipment
5.2.11 Coil banding machines and marking machines
5.3 Additional safety requirements or measures
5.3.1 Hold-to-run control device
5.3.2 Mechanical restraint devices
5.3.3 Accessible rotating/moving parts
5.3.4 Particular ergonomic requirements
5.4 Noise reduction as a safety requirement
5.4.1 Noise reduction at source by design
5.4.2 Noise reduction by protective measures
5.4.3 Noise reduction by information
5.4.4 Noise sources and examples of noise reduction
measures
6 Verification of the safety requirements and/or measures
7 Information for use
7.1 General
7.2 Warning devices and safety signs
7.3 Minimum marking
7.4 Accompanying documents
7.4.1 Instruction handbook
7.4.2 Machine/equipment declaration
7.4.3 Detailed information/instructions
7.5 Maintenance manual
Annex A (normative) Safety requirements and/or measures for
electrical equipment and control systems at cold
rolling mills
A.1 General
A.2 Special requirements for controls
A.3 Special requirements for shut-down equipment
A.3.1 Stop functions/emergency stop functions
A.3.2 Selection of stop functions
A.3.3 Emergency stop areas
A.3.4 Stop functions
Annex B (normative) Noise test code
B.1 Introduction
B.2 Determination of A-weighted sound power level
B.3 Determination of A-weighted emission sound pressure
levels
B.3.1 Determination of the emission sound pressure
level at specified measuring points
B.3.2 Determination of emission sound pressure level
at work stations
B.4 Measurement uncertainty
B.5 Operating conditions
B.6 Information to be recorded and reported
B.7 Declaration and verification of noise emission values
Annex C (normative) Protection of persons in case of using
asphyxiant gases in fire fighting systems
C.1 General
C.2 Warning devices
C.3 Restraint devices
C.4 Preliminary warning time
C.5 Interrupt device for extinguishing gas
C.6 Blocking devices
C.7 Pipes
C.8 Rooms and adjacent areas
C.9 Escape routes
C.10 Doors
C.11 Marking
C.12 Instruction handbook
Annex D (informative) Example for manufacturer's safety instructions
for maintenance at cold flat rolling mills
D.1 Precautions to reduce hazards caused by
D.1.1 Lack of instructions
D.1.2 Visual or audible checks at machinery in motion
D.1.3 Unintentional movements during maintenance
D.1.4 Work during standstill with safeguards disabled
D.1.5 Work with hazardous substances
D.1.6 Plant re-start
Annex E (informative) Machines and/or equipment covered by
this standard
E.1 Machines and/or equipment covered by this standard
but are not limited to
E.1.1 Plants
E.1.2 Equipment
Annex F (informative) Roll spalling
F.1 Hazard
F.2 Causes
F.3 Safety measures
Annex G (informative) Example for the risk analysis due to
interfaces
Annex ZA (informative) Relationship between this European
Standard and the Essential Requirements of EU
Directive 98/37/EC
Annex ZB (informative) Relationship between this European
Standard and the Essential Requirements of EU
Directive 2006/42/EC
Bibliography
Describes significant hazards, hazardous situations and events relevant to cold rolling mills for flat products. It deals not only with circumstances where the machinery is used as intended, but also includes other conditions foreseen by the manufacturer, such as foreseeable faults, malfunctions or misuse.
| DocumentType |
Standard
|
| Pages |
65
|
| PublisherName |
National Standards Authority of Ireland
|
| Status |
Superseded
|
| SupersededBy |
| Standards | Relationship |
| EN 15094:2008 | Identical |
| ISO 11202:2010 | Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections |
| EN 746-1:1997+A1:2009 | Industrial thermoprocessing equipment - Part 1: Common safety requirements for industrial thermoprocessing equipment |
| EN 60825-4:2006/A2:2011 | SAFETY OF LASER PRODUCTS - PART 4: LASER GUARDS |
| EN 894-3:2000+A1:2008 | Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 3: Control actuators |
| EN 12464-1:2011 | Light and lighting - Lighting of work places - Part 1: Indoor work places |
| EN 982:1996+A1:2008 | Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics |
| ISO 4871:1996 | Acoustics — Declaration and verification of noise emission values of machinery and equipment |
| EN 1037:1995+A1:2008 | Safety of machinery - Prevention of unexpected start-up |
| ISO 14122-3:2016 | Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails |
| EN 14253:2003+A1:2007 | Mechanical vibration - Measurement and calculation of occupational exposure to whole-body vibration with reference to health - Practical guidance |
| ISO 14122-1:2016 | Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access |
| EN 60825-1:2014/AC:2017-06 | SAFETY OF LASER PRODUCTS - PART 1: EQUIPMENT CLASSIFICATION AND REQUIREMENTS (IEC 60825-1:2014) |
| EN 746-2:2010 | Industrial thermoprocessing equipment - Part 2: Safety requirements for combustion and fuel handling systems |
| EN 1088:1995+A2:2008 | Safety of machinery - Interlocking devices associated with guards - Principles for design and selection |
| IEC 61310-2:2007 | Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking |
| DIN VDE 0833-1 : 2014-10 | ALARM SYSTEMS FOR FIRE, INTRUSION AND HOLD-UP - PART 1: GENERAL REQUIREMENTS |
| EN 981:1996+A1:2008 | Safety of machinery - System of auditory and visual danger and information signals |
| ISO 6183:2009 | Fire protection equipment Carbon dioxide extinguishing systems for use on premises Design and installation |
| ISO/TR 11688-1:1995 | Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning |
| EN 894-2:1997+A1:2008 | Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays |
| EN 61310-2:2008 | Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking |
| EN 15061:2007+A1:2008 | Safety of machinery - Safety requirements for strip processing line machinery and equipment |
| EN 12094-1:2003 | Fixed firefighting systems - Components for gas extinguishing systems - Part 1: Requirements and test methods for electrical automatic control and delay devices |
| EN 1248:2001+A1:2009 | Foundry machinery - Safety requirements for abrasive blasting equipment |
| ISO 13732-1:2006 | Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces |
| EN 614-2:2000+A1:2008 | Safety of machinery - Ergonomic design principles - Part 2: Interactions between the design of machinery and work tasks |
| EN ISO 14121-1:2007 | Safety of machinery - Risk assessment - Part 1: Principles (ISO 14121-1:2007) |
| EN 1837:1999+A1:2009 | Safety of machinery - Integral lighting of machines |
| EN 999:1998+A1:2008 | Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body |
| EN 13861:2011 | Safety of machinery - Guidance for the application of ergonomics standards in the design of machinery |
| EN 349:1993+A1:2008 | Safety of machinery - Minimum gaps to avoid crushing of parts of the human body |
| EN 13478:2001+A1:2008 | Safety of machinery - Fire prevention and protection |
| IEC 60825-4:2006+AMD1:2008+AMD2:2011 CSV | Safety of laser products - Part 4: Laser guards |
| EN 1299:1997+A1:2008 | Mechanical vibration and shock - Vibration isolation of machines - Information for the application of source isolation |
| IEC 60204-1:2016 | Safety of machinery - Electrical equipment of machines - Part 1: General requirements |
| EN ISO 13850:2015 | Safety of machinery - Emergency stop function - Principles for design (ISO 13850:2015) |
| IEC 60825-1:2014 | Safety of laser products - Part 1: Equipment classification and requirements |
| EN ISO 7731:2008 | Ergonomics - Danger signals for public and work areas - Auditory danger signals (ISO 7731:2003) |
| EN ISO 11820:1996 | Acoustics - Measurements on silencers in situ (ISO 11820:1996) |
| EN 614-1:2006+A1:2009 | Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles |
| EN ISO 13857:2008 | Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) |
| EN ISO 11688-2:2000 | Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 2: Introduction to the physics of low-noise design (ISO/TR 11688-2:1998) |
| ISO 14122-4:2016 | Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders |
| ISO 14121-1:2007 | Safety of machinery Risk assessment Part 1: Principles |
| ISO 7731:2003 | Ergonomics Danger signals for public and work areas Auditory danger signals |
| EN 574:1996+A1:2008 | Safety of machinery - Two-hand control devices - Functional aspects - Principles for design |
| EN 15004-1:2008 | Fixed firefighting systems - Gas extinguishing systems - Part 1: Design, installation and maintenance (ISO 14520-1:2006, modified) |
| EN ISO 13732-1:2008 | Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006) |
| ISO 11820:1996 | Acoustics — Measurements on silencers in situ |
| EN 60447:2004 | Basic and safety principles for man-machine interface, marking and identification - Actuating principles |
| EN 619:2002+A1:2010 | Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads |
| IEC 60447:2004 | Basic and safety principles for man-machine interface, marking and identification - Actuating principles |
| EN ISO 14122-3:2016 | Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016) |
| EN 61496-1:2013/AC:2015 | SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012) |
| IEC 60529:1989+AMD1:1999+AMD2:2013 CSV | Degrees of protection provided by enclosures (IP Code) |
| EN 1063:1999 | Glass in building - Security glazing - Testing and classification of resistance against bullet attack |
| EN 746-3:1997+A1:2009 | Industrial thermoprocessing equipment - Part 3: Safety requirements for the generation and use of atmosphere gases |
| EN 953:1997+A1:2009 | Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards |
| EN 842:1996+A1:2008 | Safety of machinery - Visual danger signals - General requirements, design and testing |
| EN ISO 14122-4:2016 | Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO 14122-4:2016) |
| EN ISO 14122-2:2016 | Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016) |
| ISO 12100-2:2003 | Safety of machinery Basic concepts, general principles for design Part 2: Technical principles |
| ISO 13857:2008 | Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs |
| IEC 61496-1:2012 | Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests |
| EN ISO 6682:2008 | Earth-moving machinery - Zones of comfort and reach for controls (ISO 6682:1986, including Amd 1:1989) |
| ISO 14520-1:2015 | Gaseous fire-extinguishing systems — Physical properties and system design — Part 1: General requirements |
| ISO 3864-1:2011 | Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings |
| EN 12198-3:2002+A1:2008 | Safety of machinery - Assessment and reduction of risks arising from radiation emitted by machinery - Part 3: Reduction of radiation by attenuation or screening |
| EN 983:1996+A1:2008 | Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics |
| ISO 11064-1:2000 | Ergonomic design of control centres Part 1: Principles for the design of control centres |
| ISO 12100-1:2003 | Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology |
| EN ISO 13849-1:2015 | Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design (ISO 13849-1:2015) |
| ISO 13850:2015 | Safety of machinery Emergency stop function Principles for design |
| EN ISO 4871:2009 | Acoustics - Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) |
| IEC 61310-1:2007 | Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals |
| EN 50171 : 2001 COR 2001 | CENTRAL POWER SUPPLY SYSTEMS |
| EN 626-1:1994+A1:2008 | Safety of machinery - Reduction of risks to health from hazardous substances emitted by machinery - Part 1: Principles and specifications for machinery manufacturers |
| EN ISO 11064-1:2000 | Ergonomic design of control centres - Part 1: Principles for the design of control centres (ISO 11064-1:2000) |
| EN ISO 11691:2009 | Acoustics - Measurement of insertion loss of ducted silencers without flow - Laboratory survey method (ISO 11691:1995) |
| EN ISO 11821:1997 | Acoustics - Measurement of the in situ sound attenuation of a removable screen (ISO 11821:1997) |
| EN 60529:1991/AC:2016-12 | DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015) |
| ISO 7000:2014 | Graphical symbols for use on equipment Registered symbols |
| ISO 14122-2:2016 | Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways |
| EN ISO 11688-1:2009 | Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995) |
| EN ISO 14122-1:2016 | Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016) |
| ISO 13849-1:2015 | Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design |
| ISO/TR 11688-2:1998 | Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design |
| EN 61310-1:2008 | Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals |
| EN ISO 11202:2010 | Acoustics - Noise emitted by machinery and equipment - Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010) |
| ISO 11691:1995 | Acoustics Measurement of insertion loss of ducted silencers without flow Laboratory survey method |
| ISO 11821:1997 | Acoustics — Measurement of the in situ sound attenuation of a removable screen |
| EN 60204-1 : 2006 COR 2010 | SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS |
| EN 894-1:1997+A1:2008 | Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: General principles for human interactions with displays and control actuators |
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