DEFSTAN 02-319/2(2002) : INTERIM
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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REQUIREMENTS FOR AVIATION FUEL SYSTEMS IN HM SURFACE SHIPS
12-11-2009
01-12-2013
TITLE PAGE
SCOPE
FOREWORD
Sponsorship
Conditions of Release
Categories of Standard
Related Documents
Health and Safety
Additional Information
CONTENTS
SECTION 1 - PERFORMANCE SPECIFICATION
1.1 Objectives of Complete Fuel System
1.2 Fuel
1.2.1 Fuels to be Handled
1.2.2 NATO F-44 and NATO F-76 Fuels
Specifications
1.2.3 Fuel Contamination
1.2.4 Water Contamination
1.2.5 Contamination by Solids
1.2.6 Soluble Contamination
1.2.7 Copper, Zinc, Cadmium and Vanadium
Contamination
1.3 Environmental Conditions
1.4 Electrical and Electronic Systems
SECTION 2 - NATIONAL/INTERNATIONAL REGULATIONS
2.1 Safety Requirements
2.2 Static Electricity
SECTION 3 - MILITARY STANDARDS/REQUIREMENTS
3.1 Drawings
3.2 Materials
3.2.1 Pipes Within Tanks
3.2.2 System Piping Outside Tanks
3.2.3 Sounding Tubes
3.2.4 Air Escapes
3.2.5 Flexible Fittings
3.2.6 Fittings in Copper-Nickel Pipe Systems
3.2.7 Fittings in Steel Pipe Systems
3.2.8 Valves
3.2.9 Tanks
3.2.10 Internal Treatment of Tanks and Pipes
3.2.11 Jointing Material
3.2.12 Equipment
3.2.13 Electrolytic Insulation
3.2.14 Flushing Funnels
3.2.15 Shock, Noise and Vibration
3.2.16 Lubricants
3.3 Manufacturers' Shop and Vessel Installed Static System
Pressure Tests
3.3.1 Manufacturers' Tests
3.3.2 Manufacturers' Shop and Vessel Installed
Static System Pressure Tests
3.3.3 Details of Tests
3.4 System Flushing
3.4.1 General Requirements
3.4.2 Flushing Procedure
3.5 Installation Inspection and Trials
3.6 Cleaning and Preservation
3.7 Cleanliness
3.8 Trials and Inspections of Aviation Fuel Systems
3.8.1 Prerequisite Check-Off List
3.8.2 Personnel to Attend Trials
3.8.3 Conduct of Trials
3.8.4 Installation Inspection
3.8.5 Programme of Trials
3.8.6 Inspection and Trials Record Sheets
SECTION 4 - DESIGN REQUIREMENTS/GUIDANCE
4.1 Fuel System Requirements
4.1.1 General
4.1.2 Function
4.1.3 Requirements
4.1.4 Valves
4.1.5 Static Electricity
4.1.6 Contents Measuring
4.1.7 Jointing Material
4.1.8 Control Systems
4.1.9 Materials and Equipment
4.1.10 Shock and Action Damage
4.1.11 Safety
4.1.12 Environmental Considerations
4.2 Helicopter Refuelling
SECTION 5 - CORPORATE EXPERIENCE & KNOWLEDGE
5.1 Complete Fuel System
5.1.1 Description
5.2 Single-Point Systems
5.2.1 System Functions
5.2.2 System Features
5.3 Multi-Point System
5.4 Filling System
5.4.1 Description
5.4.2 Deck Fittings
5.5 Storage Tanks
5.5.1 Capacity
5.5.2 Tank Arrangements
5.5.3 Pipes and Fittings Within Tanks
5.5.4 Air Escapes
5.5.5 Manholes
5.5.6 Sounding Tubes
5.6 Transfer System
5.6.1 Objectives
5.6.2 Storage Tank Suctions
5.6.3 L-ported Valve
5.6.4 Pump Strainer
5.6.5 Pump Discharge
5.6.6 Pump Relief Valve
5.6.7 Sampling
5.6.8 Service Tank Suction
5.6.9 Fuel System Icing Inhibitor Blending
5.7 Service Tanks
5.7.1 Location
5.7.2 Number
5.7.3 Capacity
5.7.4 Structure
5.7.5 Fittings
5.8 Refuelling System
5.8.1 Objectives
5.8.2 Pump Strainer
5.8.3 Pump Discharge
5.8.4 Sampling
5.9 De-fuelling System
5.9.1 Objectives
5.9.2 De-fuelling Eductor or Pump Duty
5.10 Stripping and Fuel Recovery System
5.10.1 Objectives
5.10.2 Stripping Pump
5.10.3 Pump Automatic Shut-off
5.11 Fuel Recovery Tank and Test Tank
5.11.1 Fuel Recovery Tank
5.11.2 Test Tank
5.12 Fuel Clean-up Equipment
5.12.1 Objectives
5.12.2 Clean-up System
5.12.3 Filter/Water Absorber
5.12.4 Strainers
5.12.5 Flushing Connections
5.13 Fuel Pumps
5.13.1 General
5.13.2 Transfer Pump
5.13.3 Refuelling Pump
5.13.4 System Friction Losses
5.14 Valves
5.15 Aircraft Refuelling and De-fuelling Equipment
5.15.1 Objectives
5.15.2 Fuelling Points
5.15.3 Hoses
5.15.4 Adaptors
5.15.5 Hose End Fittings
5.15.6 Refuelling and De-fuelling Nozzles
5.15.7 Flushing Fittings
5.15.8 Helicopter In-flight Refuelling Rig
5.15.9 Sampling
5.16 Instrumentation and Controls
5.16.1 Local Contents Gauges
5.16.2 Remote Reading Contents Gauges
5.16.3 Pressure Gauges
5.16.4 Controls
5.17 Jointing Material
5.18 Fuel System Icing Inhibitor
5.19 Aviation Fuel Metering
ANNEX A - RELATED DOCUMENTS
ANNEX B - ABBREVIATIONS AND DEFINITIONS
ANNEX C - PROCUREMENT CHECK LIST
ANNEX D - RECORD SHEETS
ALPHABETICAL INDEX
Describes requirements for Aviation Fuel Systems in HM Surface Ships from the deck filling connections to the aircraft.
| DevelopmentNote |
Supersedes DEFSTAN 07-219/1(2000), DEFSTAN 02-319/1(2000) & DEFSTAN 02-367/1(2000). (06/2003)
|
| DocumentType |
Miscellaneous Product
|
| PublisherName |
UK Ministry of Defence Standards
|
| Status |
Superseded
|
| SupersededBy | |
| Supersedes |
| DEFSTAN 02-53/2(2001) : 2001 | GUIDE TO THE COMPLETION OF FORM DGSF 129- SHORE SUPPORT REQUIREMENTS FOR WARSHIPS |
| DEFSTAN 02-797(PT1)/3(2009) : 2009 | PIPEWORK ENGINEERING - PART 1: GENERAL |
| DEFSTAN 02-353/2(2006) : 2006 | EXAMINATION OF MACHINERY IN HM SURFACE SHIPS ON COMPLETION OF CONTRACTORS SEA TRIALS |
| DEFSTAN 02-362/1(2000) : 2000 | TYPE AND PRODUCTION TESTING OF MECHANICAL EQUIPMENT |
| DEFSTAN 02-830(PT1)/2(2002) : 2002 AMD 1 2003 | REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - PART 1: GUNMETAL INGOTS AND CLASS 3 GUNMETAL SAND CASTINGS |
| ISO 8501-1:2007 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings |
| DEFSTAN 02-350/1(2000) : 2000 | GUIDANCE FOR THE PRE TRIAL INSPECTIONS OF MACHINERY COMPARTMENTS AND INSTALLATIONS IN HM SURFACE SHIPS |
| DEFSTAN 07-251/1(2000) : 2000 | REQUIREMENTS FOR THE PRESERVATION AND PAINTING OF COMPARTMENTS IN SURFACE SHIPS - CATEGORY 2 |
| DEFSTAN 02-726/2(2001) : 2001 | REQUIREMENTS FOR CLEANLINESS OF SHIPS DURING BUILD CATEGORY 3 |
| DEFSTAN 02-849/1(2000) : 2000 | STEEL CASTINGS FOR STRUCTURAL, ENGINEERING AND PRESSURE PURPOSES |
| STANAG 3149 : 2013 | MINIMUM QUALITY SURVEILLANCE FOR FUELS |
| DEFSTAN 08-123/1(2000) : 2000 | REQUIREMENTS FOR THE DESIGN AND TESTING OF EQUIPMENTS TO MEET ENVIRONMENTAL CONDITIONS - CATEGORY 2 |
| DEFSTAN 49-4/1(1974) : 1974 | FILTER ELEMENTS, FLUID PRESSURE (COALESCER ELEMENTS), GASOLINE AND KEROSENE FUELS |
| DEFSTAN 02-758/1(2000) : 2000 | REQUIREMENTS FOR WEATHERWORK PREPARATION AND PAINTING OF SURFACE SHIPS |
| DEFSTAN 02-341(PT1)/1(2000) : 2000 | REQUIREMENTS FOR CLEANING OF ITEMS, COMPONENTS AND EQUIPMENT FOR FLUID SYSTEMS - PART 1: CLEANING CATEGORY 2 |
| DEFSTAN 02-327/2(2001) : INTERIM | REQUIREMENTS AND GUIDANCE FOR THE PROCUREMENT OF PUMPS FOR AUXILIARY SYSTEMS |
| BS 5958-2:1991 | Code of practice for control of undesirable static electricity Recommendations for particular industrial situations |
| DEFSTAN 02-320/2(2002) : INTERIM | REQUIREMENTS FOR THE DESIGN AND INSTALLATION OF FUEL SYSTEMS FOR GAS TURBINE ENGINES AND DIESEL ENGINES IN HM SURFACE SHIPS AND SUBMARINES |
| DEFSTAN 02-127/1(2000) : 2000 | ACCESS FITTINGS AND EQUIPMENT |
| DEFSTAN 08-133(PT1)/1(2000) : 2000 | REQUIREMENTS FOR AVIATION ARRANGEMENTS IN SURFACE SHIPS - CATEGORY 1 - PART 1: FLIGHT AND HANGER DECKS FOR SINGLE SPOT SHIPS |
| DEFSTAN 02-784/2(2002) : 2002 | REQUIREMENTS FOR SAFETY SIGNS AND COLOURS |
| DEFSTAN 02-706/1(2000) : 2000 | WELDING AND FABRICATION OF SHIP'S STRUCTURE |
| DEFSTAN 08-107/2(2001) : 2001 | GENERAL REQUIREMENTS FOR THE DESIGN OF ELECTROMECHANICAL AND NAVAL WEAPON EQUIPMENT - CATEGORY 2 |
| DEFSTAN 02-779(PT3)/1(2000) : 2000 | REQUIREMENTS FOR 90/10 COPPER NICKEL ALLOY MATERIAL - PART 3: TUBES CATEGORY 2 |
| DEFSTAN 02-722/1(2000) : 2000 | REQUIREMENTS FOR THE PREPARATION, IDENTIFICATION AND MANAGEMENTS OF DRAWINGS |
| DEFSTAN 02-791(PT1)/1(2000) : 2000 | REQUIREMENTS FOR WELDABLE STRUCTURAL STEELS - PART 1: MILD STEEL - PLATE, SECTIONS AND BARS |
| DEFSTAN 02-797(PT3)/1(2000) : 2000 | PIPEWORK ENGINEERING - PART 3: PYPLOK FITTINGS CATEGORY 2 |
| DEFSTAN 02-703/1(2000) : 2000 | THERMAL AND ACOUSTIC INSULATION OF HULL AND MACHINERY |
| DEFSTAN 02-748/1(2000) : 2000 | STRAINERS, PREFERRED RANGE |
| DEFSTAN 02-345/1(2000) : 2000 AMD 1 2002 | REQUIREMENTS FOR FLEXIBLE RUBBER PIPE ASSEMBLIES AND BELLOWS FOR USE IN SYSTEMS FROM VACUUM TO 10 BAR |
| DEFSTAN 08-133(PT2)/1(2000) : 2000 | REQUIREMENTS FOR AVIATION ARRANGEMENTS IN SURFACE SHIPS - CATEGORY 1 - PART 2: FLIGHT AND HANGER DECKS FOR MULTI SPOT SHIPS |
| DEFSTAN 49-3/2(1977) : 1977 | PERFORMANCE REQUIREMENTS AND TEST METHODS FOR FILTER SEPARATORS, GASOLINE AND KEROSENE FUELS |
| DEFSTAN 91-86/4(2002) : 2002 | TURBINE FUEL, AVIATION KEROSENE TYPE: HIGH FLASH TYPE, CONTAINING FUEL SYSTEM ICING INHIBITOR NATO CODE: F-44 JOINT SERVICE DESIGNATION: AVCAT/FSII |
| DEFSTAN 66-2/3(1974) : 1974 | GAUGES PRESSURE, DIAL INDICATING (BOURDON TUBE TYPE) |
| DEFSTAN 02-830(PT2)/2(2002) : 2002 | REQUIREMENTS FOR GUNMETAL INGOTS AND CASTINGS - PART 2: CONTINUOUSLY CAST |
| DEFSTAN 02-23/2(2001) : 2001 | REQUIREMENTS FOR THE ORGANIZATION OF TESTS AND TRIALS DURING THE CONSTRUCTION AND CONVERSION OF SURFACE SHIPS |
| DEFSTAN 01-5/13(2002) : 2002 | FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS |
| DEFSTAN 22-17/1(2000) : 2000 | SPECIFICATION FOR THE MANUFACTURE, STORAGE AND SHIPLIFT IMPLICATIONS FOR 76 MM BORE HOSE ASSEMBLY FOR REPLENISHMENT AT SEA FOR USE WITH LUBRICATING OIL, DIESEL FUEL, AVCAT AND FRESH WATER CATEGORY 2 |
| DEFSTAN 02-360/1(2000) : 2000 | LIST OF PREFERRED STANDARD VALVES (METRIC) (LOW PRESSURE) |
| DEFSTAN 02-797(PT2)/1(2000) : 2000 | PIPEWORK ENGINEERING - PART 2: COMPOSITE CRYOFIT COUPLINGS CATEGORY 3 |
| DEFSTAN 02-139/1(2000) : 2000 | CODE OF PRACTICE FOR SHIP HUSBANDRY (THIS STANDARD IS ONLY TO BE USED FOR SUBMARINES UNTIL ISSUE OF PART 2) |
| DEFSTAN 91-4/6(1995) : 1995 | FUEL, NAVAL, DISTILLATE NATO CODE: F-76 JOINT SERVICE DESIGNATION: DIESO F-76 |
| DEFSTAN 02-797(PT4)/1(2000) : 2000 | PIPEWORK ENGINEERING - PART 4: SCREWED FITTINGS CATEGORY 2 |
| BS 7079-A1(1989) : 1989 | PREPARATION OF STEEL SUBSTRATES BEFORE APPLICATION OF PAINTS AND RELATED PRODUCTS - VISUAL ASSESSMENT OF SURFACE CLEANLINESS - PART 1: SPECIFICATION FOR RUST GRADES AND PREPARATION GRADES OF UNCOATED STEEL SUBSTRATES AND OF STEEL SUBSTRATES AFTER OVERALL REMOVAL OF PREVIOUS COATINGS |
| DEFSTAN 02-502/1(2000) : 2000 | REQUIREMENTS FOR ELECTRICAL INSTALLATIONS CATEGORY 2 |
| DEFSTAN 02-149/1(2000) : 2000 | ACCESS POLICY IN SURFACE SHIPS |
| STANAG 1110 : 2012 | ALLOWABLE DETERIORATION LIMITS FOR NATO ARMED FORCES FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS |
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