BS EN 12981 : 2005
Current
The latest, up-to-date edition.
COATING PLANTS - SPRAY BOOTHS FOR APPLICATION OF ORGANIC POWDER COATING MATERIAL - SAFETY REQUIREMENTS
Hardcopy , PDF
English
01-01-2005
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Foreword
0 Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 List of significant hazards
4.1 General
4.2 Mechanical hazards
4.2.1 Shearing, crushing, cutting, entanglement,
drawing-in, impact hazards
4.2.2 Entrapment hazard
4.2.3 Personnel's slip, trip and fall hazards
4.3 Electrical hazards
4.3.1 Electrical shock (by direct or indirect contact)
4.3.2 Faulty earthing
4.3.3 Electromagnetic influences
4.3.4 Electrostatic phenomena
4.4 Hazards generated by noise
4.5 Hazards generated by dangerous substances
4.5.1 Hazards resulting from contact with coating
powder
4.5.2 Hazards resulting from inhalation of coating
powder
4.6 Fire and explosion hazards
4.7 Hazards caused by failure of the energy supply and
malfunction of the control system
5 Safety requirements and/or protective measures
5.1 General
5.2 Mechanical safety requirements
5.2.1 Safeguarding of danger points
5.2.2 Protective measures against entrapment
5.2.3 Protective measures against personnel's
slip, trip and fall
5.2.4 Control system
5.2.5 Warning devices, indicators, markings and
actuating devices
5.3 Electrical safety requirements
5.3.1 General
5.3.2 Protective measures against contact with
electrically live parts
5.3.3 Protective measures regarding earthing
5.3.4 Protective measures on electromagnetic
influences
5.3.5 Protective measures against electrostatic
phenomena
5.4 Safety requirements and protective measures
against noise
5.5 Safety requirements against dangerous substances
5.5.1 Protective measures against contact with
coating powder
5.5.2 Protective measures against inhalation of
coating powder
5.6 Safety requirements and protective measures against
fire and explosion
5.6.1 Fire
5.6.2 Explosions
5.7 Safety requirements and protective measures in case
of failure of energy supply
6 Verification of safety requirements and/or protective
measures
6.1 General
6.2 Verification of the mechanical safety requirements
6.2.1 General
6.2.2 Control system
6.3 Verification of the electrical safety requirements
6.3.1 Protective measures of contact with
live parts
6.3.2 Protective measures of earthing
6.3.3 Protective measures against electromagnetic
influence
6.3.4 Protective measures against electrostatic
phenomena
6.4 Verification of the safety requirements and measures
against noise
6.5 Verification of requirements against dangerous
substances
6.5.1 Protective measures from contact with
coating powder
6.5.2 Preventive measures of inhalation of
coating powder
6.6 Verification of the safety requirements and protective
measures against fire and explosion
6.6.1 Fire
6.6.2 Explosions
6.7 Verification of the safety requirements and protective
measures against failure of energy supply
7 Information for use
7.1 General
7.2 Instruction handbook
7.2.1 General
7.2.2 Instructions for use
7.2.3 Information relating to maintenance
7.3 Marking
Annex A (normative) - Diagrams relative to hazardous
zones of potentially explosive atmosphere
Annex B (normative) - Determination of concentration
of combustible coating powder in terms of LEL
B.1 Equations
B.2 Examples of calculation - Determination of
concentration of combustible coating powder on
base of a given average design air velocity
Annex C (informative) - Diagrams relative to powder
spray booths classification
Annex D (informative) - Classification of construction
material's reaction to fire - National standards
Annex E (informative) - References to National Exposure
Limit Values
Annex ZA (informative) - Relationship between this European
Standard and the Essential Requirements of EU
Directive 98/37/EC, amended by 98/79/EC
Annex ZB (informative) - Relationship between this European
Standard and the Essential Requirements of EU
Directive 2006/42/EC
Bibliography
Pertains to spray booths for spray application of organic coating powder, called in this European Standard "powder spray booths", i.e. machinery and related equipment for automated and/or manual powder coating application processes.
| Committee |
MCE/3/8
|
| DevelopmentNote |
Supersedes 97/712934 DC. (06/2005) 2005 Edition Re-Issued in May 2009 & incorporates AMD 1 2009. Supersedes 08/30182359 DC. (05/2009)
|
| DocumentType |
Standard
|
| Pages |
54
|
| PublisherName |
British Standards Institution
|
| Status |
Current
|
| Supersedes |
| Standards | Relationship |
| NEN EN 12981 : 2005 + A1 2009 | Identical |
| EN 12981:2005+A1:2009 | Identical |
| NF EN 12981 : 2005 + A1 2009 | Identical |
| DIN EN 12981:2010-06 | Identical |
| NBN EN 12981 : 2005 + A1 2009 | Identical |
| UNI EN 12981 : 2009 | Identical |
| I.S. EN 12981:2005 | Identical |
| NS EN 12981 : 2005 + A1 2009 | Identical |
| UNE-EN 12981:2006 | Identical |
| 12/30258581 DC : 0 | BS 5908-2 - FIRE AND EXPLOSION PRECAUTIONS AT PREMISES HANDLING FLAMMABLE GASES, LIQUIDS AND DUSTS - PART 2: GUIDE TO APPLICABLE STANDARDS AND REGULATIONS |
| BS 5908-2:2012 | Fire and explosion precautions at premises handling flammable gases, liquids and dusts Guide to applicable standards and regulations |
| EN 1005-4:2005+A1:2008 | Safety of machinery - Human physical performance - Part 4: Evaluation of working postures and movements in relation to machinery |
| EN 294:1992/AC:1993 | SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE UPPER LIMBS |
| EN 50281-1-2 : 98 AMD 1 2002 | ELECTRICAL APPARATUS FOR USE IN THE PRESENCE OF COMBUSTIBLE DUST - PART 1-2: ELECTRICAL APPARATUS PROTECTED BY ENCLOSURES - SELECTION, INSTALLATION AND MAINTENANCE |
| EN 1127-1:2011 | Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and methodology |
| IEC 60079-1:2014 RLV | Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d" |
| IEC 60079-10:2002 | Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas |
| EN 418 : 1992 | SAFETY OF MACHINERY - EMERGENCY STOP EQUIPMENT, FUNCTIONAL ASPECTS - PRINCIPLES FOR DESIGN |
| EN 61000-6-1:2007 | Electromagnetic compatibility (EMC) - Part 6-1: Generic standards - Immunity for residential, commercial and light-industrial environments |
| EN 982:1996+A1:2008 | Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics |
| EN 50053-2 : 1989 | REQUIREMENTS FOR THE SELECTION, INSTALLATION AND USE OF ELECTROSTATIC SPRAYING EQUIPMENT FOR FLAMMABLE MATERIALS - HAND-HELD ELECTROSTATIC POWDER SPRAY GUNS WITH AN ENERGY LIMIT OF 5 MJ AND THEIR ASSOCIATED EQUIPMENT |
| EN 1037:1995+A1:2008 | Safety of machinery - Prevention of unexpected start-up |
| ISO 8421-3:1989 | Fire protection Vocabulary Part 3: Fire detection and alarm |
| ISO 14122-3:2016 | Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails |
| ISO 3744:2010 | Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane |
| ISO 14122-1:2016 | Safety of machinery — Permanent means of access to machinery — Part 1: Choice of fixed means and general requirements of access |
| EN 1953:2013 | Atomising and spraying equipment for coating materials - Safety requirements |
| EN 60079-1:2014 | Explosive atmospheres - Part 1: Equipment protection by flameproof enclosures "d" |
| EN 1088:1995+A2:2008 | Safety of machinery - Interlocking devices associated with guards - Principles for design and selection |
| IEC 61310-2:2007 | Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking |
| EN 61000-6-3:2007/A1:2011/AC:2012 | ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-3: GENERIC STANDARDS - EMISSION STANDARD FOR RESIDENTIAL, COMMERCIAL AND LIGHT-INDUSTRIAL ENVIRONMENTS (IEC 61000-6-3:2006/A1:2010) |
| EN 981:1996+A1:2008 | Safety of machinery - System of auditory and visual danger and information signals |
| ISO/TR 11688-1:1995 | Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning |
| EN 971-1 : 1996 | PAINTS AND VARNISHES - TERMS AND DEFINITIONS FOR COATING MATERIALS - PART 1: GENERAL TERMS |
| IEC 61000-6-2:2016 | Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity standard for industrial environments |
| EN 61310-2:2008 | Safety of machinery - Indication, marking and actuation - Part 2: Requirements for marking |
| EN 60079-0:2012/A11:2013 | EXPLOSIVE ATMOSPHERES - PART 0: EQUIPMENT - GENERAL REQUIREMENTS (IEC 60079-0:2011, MODIFIED) |
| EN 50020:2002 | Electrical apparatus for potentially explosive atmospheres - Intrinsic safety 'i' |
| ISO 9614-1:1993 | Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 1: Measurement at discrete points |
| IEC 60079-17:2013 | Explosive atmospheres - Part 17: Electrical installations inspection and maintenance |
| CR 954-100:1999 | Safety of machinery - Safety-related parts of control systems - Part 100: Guide on the use and application of EN 954-1:1996 |
| EN 999:1998+A1:2008 | Safety of machinery - The positioning of protective equipment in respect of approach speeds of parts of the human body |
| EN 13463-1:2009 | Non-electrical equipment for use in potentially explosive atmospheres - Part 1: Basic method and requirements |
| EN 811 : 1996 | SAFETY OF MACHINERY - SAFETY DISTANCES TO PREVENT DANGER ZONES BEING REACHED BY THE LOWER LIMBS |
| EN 349:1993+A1:2008 | Safety of machinery - Minimum gaps to avoid crushing of parts of the human body |
| EN 13478:2001+A1:2008 | Safety of machinery - Fire prevention and protection |
| IEC 60204-1:2016 | Safety of machinery - Electrical equipment of machines - Part 1: General requirements |
| EN 61310-3:2008 | Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators |
| ISO 3747:2010 | Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering/survey methods for use in situ in a reverberant environment |
| IEC 60079-18:2014 RLV | Explosive atmospheres - Part 18: Equipment protection by encapsulation “m” |
| IEC 61310-3:2007 | Safety of machinery - Indication, marking and actuation - Part 3: Requirements for the location and operation of actuators |
| ISO 10218:1992 | Manipulating industrial robots Safety |
| EN 1760-1:1997+A1:2009 | Safety of machinery - Pressure sensitive protective devices - Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors |
| ISO 9614-2:1996 | Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 2: Measurement by scanning |
| EN 1050 : 1996 | SAFETY OF MACHINERY - PRINCIPLES FOR RISK ASSESSMENT |
| EN 50050:2006 | Electrical apparatus for potentially explosive atmospheres - Electrostatic hand-held spraying equipment |
| EN 50017:1998 | Electrical apparatus for potentially explosive atmospheres - Powder filling "q" |
| EN 614-1:2006+A1:2009 | Safety of machinery - Ergonomic design principles - Part 1: Terminology and general principles |
| EN 1012-1:2010 | Compressors and vacuum pumps - Safety requirements - Part 1: Air compressors |
| EN ISO 11688-2:2000 | Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 2: Introduction to the physics of low-noise design (ISO/TR 11688-2:1998) |
| EN 14986:2017 | Design of fans working in potentially explosive atmospheres |
| EN 574:1996+A1:2008 | Safety of machinery - Two-hand control devices - Functional aspects - Principles for design |
| EN 563:1994/A1:1999/AC:2000 | SAFETY OF MACHINERY - TEMPERATURES OF TOUCHABLE SURFACES - ERGONOMICS DATA TO ESTABLISH TEMPERATURE LIMIT VALUES FOR HOT SURFACES |
| EN 50177:2009/A1:2012 | STATIONARY ELECTROSTATIC APPLICATION EQUIPMENT FOR IGNITABLE COATING POWDERS - SAFETY REQUIREMENTS |
| IEC 61000-6-3:2006+AMD1:2010 CSV | Electromagnetic compatibility (EMC) - Part 6-3: Generic standards - Emission standard for residential, commercial and light-industrial environments |
| EN ISO 5167-1:2003 | Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full - Part 1: General principles and requirements (ISO 5167-1:2003) |
| EN 619:2002+A1:2010 | Continuous handling equipment and systems - Safety and EMC requirements for equipment for mechanical handling of unit loads |
| EN ISO 14122-3:2016 | Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders and guard-rails (ISO 14122-3:2016) |
| EN ISO 3747:2010 | Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering/survey methods for use in situ in a reverberant environment (ISO 3747:2010) |
| EN 61496-1:2013/AC:2015 | SAFETY OF MACHINERY - ELECTRO-SENSITIVE PROTECTIVE EQUIPMENT - PART 1: GENERAL REQUIREMENTS AND TESTS (IEC 61496-1:2012) |
| EN 61000-6-2:2005/corrigendum:2005 | ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS (IEC 61000-6-2:2005) |
| IEC 60529:1989+AMD1:1999+AMD2:2013 CSV | Degrees of protection provided by enclosures (IP Code) |
| EN ISO 3744:2010 | Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) |
| EN 953:1997+A1:2009 | Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards |
| EN 842:1996+A1:2008 | Safety of machinery - Visual danger signals - General requirements, design and testing |
| EN 61000-6-4:2007/A1:2011 | ELECTROMAGNETIC COMPATIBILITY (EMC) - PART 6-4: GENERIC STANDARDS - EMISSION STANDARD FOR INDUSTRIAL ENVIRONMENTS |
| ISO 5167-1:2003 | Measurement of fluid flow by means of pressure differential devices inserted in circular cross-section conduits running full Part 1: General principles and requirements |
| EN ISO 14122-2:2016 | Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms and walkways (ISO 14122-2:2016) |
| IEC 60079-0:2011 | Explosive atmospheres - Part 0: Equipment - General requirements |
| IEC 61230:2008 | Live working - Portable equipment for earthing or earthing and short-circuiting |
| EN 60079-10:2003 | Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas |
| ISO 12100-2:2003 | Safety of machinery Basic concepts, general principles for design Part 2: Technical principles |
| IEC 61000-6-1:2016 | Electromagnetic compatibility (EMC) - Part 6-1: Generic standards - Immunity standard for residential, commercial and light-industrial environments |
| IEC 61496-1:2012 | Safety of machinery - Electro-sensitive protective equipment - Part 1: General requirements and tests |
| IEC 60079-14:2013 | Explosive atmospheres - Part 14: Electrical installations design, selection and erection |
| EN ISO 9614-2:1996 | Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 2: Measurement by scanning (ISO 9614-2:1996) |
| IEC 61000-6-4:2006+AMD1:2010 CSV | Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments |
| ISO 3864-1:2011 | Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs and safety markings |
| EN 60079-14:2014/AC:2016 | EXPLOSIVE ATMOSPHERES - PART 14: ELECTRICAL INSTALLATIONS DESIGN, SELECTION AND ERECTION (IEC 60079-14:2013/COR1:2016) |
| EN 983:1996+A1:2008 | Safety of machinery - Safety requirements for fluid power systems and their components - Pneumatics |
| EN 954-1 : 1996 | SAFETY OF MACHINERY - SAFETY-RELATED PARTS OF CONTROL SYSTEMS - PART 1: GENERAL PRINCIPLES FOR DESIGN |
| EN ISO 3743-1:2010 | Acoustics - Determination of sound power levels and sound energy levels of noise sources using sound pressure - Engineering methods for small movable sources in reverberant fields - Part 1: Comparison method for a hard-walled test room (ISO 3743-1:2010) |
| ISO 12100-1:2003 | Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology |
| IEC 61310-1:2007 | Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals |
| EN 60079-17:2014 | Explosive atmospheres - Part 17: Electrical installations inspection and maintenance |
| EN 1760-2:2001+A1:2009 | Safety of machinery - Pressure sensitive protective devices - Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars |
| EN 50015:1998 | Electrical apparatus for potentially explosive atmospheres - Oil immersion "o" |
| EN 61010-1:2010 | Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements |
| EN 13463-5:2011 | Non-electrical equipment intended for use in potentially explosive atmospheres - Part 5: Protection by constructional safety 'c' |
| EN 60529:1991/AC:2016-12 | DEGREES OF PROTECTION PROVIDED BY ENCLOSURES (IP CODE) (IEC 60529 EDITION 2.2 CORRIGENDUM 2:2015) |
| 1998/37/EC : 1998 | DIRECTIVE 98/37/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 22 JUNE 1998 ON THE APPROXIMATION OF THE LAWS OF THE MEMBER STATES RELATING TO MACHINERY |
| ISO 14122-2:2016 | Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and walkways |
| EN 775:1992/AC:1993 | MANIPULATING INDUSTRIAL ROBOTS - SAFETY |
| EN 61241-10:2004 | Electrical apparatus for use in the presence of combustible dust - Part 10: Classification of areas where combustible dusts are or may be present |
| EN ISO 11688-1:2009 | Acoustics - Recommended practice for the design of low-noise machinery and equipment - Part 1: Planning (ISO/TR 11688-1:1995) |
| IEC 61010-1:2010+AMD1:2016 CSV | Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements |
| EN ISO 14122-1:2016 | Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed means and general requirements of access (ISO 14122-1:2016) |
| ISO/TR 11688-2:1998 | Acoustics Recommended practice for the design of low-noise machinery and equipment Part 2: Introduction to the physics of low-noise design |
| EN 61310-1:2008 | Safety of machinery - Indication, marking and actuation - Part 1: Requirements for visual, acoustic and tactile signals |
| EN ISO 9614-1:2009 | Acoustics - Determination of sound power levels of noise sources using sound intensity - Part 1: Measurement at discrete points (ISO 9614-1:1993) |
| EN 14462:2015 | Surface treatment equipment - Noise test code for surface treatment equipment including its ancillary handling equipment - Accuracy grades 2 and 3 |
| EN 61260:1995/A1:2001 | ELECTROACOUSTICS - OCTAVE-BAND AND FRACTIONAL-OCTAVE-BAND FILTERS |
| IEC 61496-2:2013 | Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) |
| IEC 61241-10:2004 | Electrical apparatus for use in the presence of combustible dust - Part 10: Classification of areas where combustible dusts are or may be present |
| ISO 3743-1:2010 | Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for small movable sources in reverberant fields Part 1: Comparison method for a hard-walled test room |
| EN 60204-1 : 2006 COR 2010 | SAFETY OF MACHINERY - ELECTRICAL EQUIPMENT OF MACHINES - PART 1: GENERAL REQUIREMENTS |
| EN 179:2008 | Building hardware - Emergency exit devices operated by a lever handle or push pad, for use on escape routes - Requirements and test methods |
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