AWS C5.5/C5.5M : 2003
Withdrawn
A Withdrawn Standard is one, which is removed from sale, and its unique number can no longer be used. The Standard can be withdrawn and not replaced, or it can be withdrawn and replaced by a Standard with a different number.
RECOMMENDED PRACTICES FOR GAS TUNGSTEN ARC WELDING
05-06-2023
01-01-2003
Personnel
Foreword
List of Tables
List of Figures
1. Scope and Introduction
1.1 Scope
1.2 Introduction to the Gas Tungsten Arc Welding
(GTAW) Process
1.3 History
2. Normative References
2.1 American Conference of Governmental Industrial
Hygienists Standards
2.2 AWS Standards
2.3 ISO Standards
2.4 OSHA Standards
3. Definitions
4. GTAW Principles
4.1 Process Description
4.2 Process Advantages
4.3 Process Limitations
4.4 Process Variables
4.5 Related Variables
5. Equipment and Supplies
5.1 Welding Power Sources (Used for GTAW) - Introduction
5.2 Controllers
5.3 Pulse Controllers
5.4 Weld Sequence Controllers
5.5 Arc Welding Torches
5.6 Wire Feeders
5.7 Arc and Torch Oscillators
5.8 Arc Initiation Equipment
6. Tungsten Electrodes
6.1 General
6.2 Classifications of Electrodes
6.3 Surface Finishes
6.4 Electrode Sizes and Current Capacities
6.5 Electrode Tip Configurations
6.6 Electrode Cutting
6.7 Factors Affecting Electrode Life
6.8 Removing Contamination
6.9 Grinding Dust
6.10 Storage
7. Gas Shielding, Purging, and Backing
7.1 Torch Shielding Gas
7.2 Purging
7.3 Shielding and Purging Gas Purity
7.4 Shielding and Purging Gas Economics
7.5 Purifiers
7.6 Purging Gas Safety
8. Fixturing and Tooling
8.1 Material Selection
8.2 Tooling/Fixturing Considerations
8.3 Temporary (Soft)/Permanent (Hard) Tooling
9. Welding Techniques
9.1 General
9.2 Manual and Semiautomatic Welding
9.3 Mechanized Welding
9.4 Automated Welding
10. Joint Design, Preparation, and Welding Positions
10.1 Introduction
10.2 Basic Joint Configurations and Welding Positions
10.3 Edge Preparation and Surface Cleaning
11. Welding Characteristics of Selected Alloys
11.1 Introduction
11.2 Carbon and Alloy Steels
11.3 Stainless Steels and Iron-Based Superalloys
11.4 Aluminum Alloys
11.5 Magnesium Alloys
11.6 Beryllium
11.7 Copper Alloys
11.8 Nickel Alloys
11.9 Cobalt Alloys
11.10 Refractory and Reactive Metals
11.11 Cast Irons
11.12 Welding Dissimilar Materials
11.13 Filler Metals
12. Qualification of Procedures, Welders, and Welding
Operators
12.1 Introduction
12.2 Welding Program
12.3 Establishing Welding Requirements
12.4 Welding Procedure Specifications (WPS)
12.5 Procedure Qualification Records (PQR)
12.6 Welder and Welding Operator Qualification Tests
13. Quality Control
13.1 Introduction
13.2 Weldment Quality
13.3 Specifications
14. Troubleshooting
14.1 General
14.2 Electrical
14.3 Inert Shielding Gas Troubleshooting
14.4 Water Cooling Systems
14.5 Tools and Fixtures
14.6 Filler Material
14.7 Design of Welded Assemblies
14.8 Weld Joint Fit-up
15. Safety
15.1 Hazards
15.2 Electrical Shock
15.3 Arc Radiation and Burns
15.4 Welding Environment
15.5 Oxygen Deficiency
15.6 Noise
15.7 Safe Handling of Cylinders
15.8 Fires And Explosions
15.9 Common Sense
15.10 Grinding Dust
Nonmandatory Annexes
Annex A - Guidelines for Preparation of Technical Inquiries
for AWS Technical Committees
Annex B - Suggested Reading List and Other References
List of AWS Documents on Arc Welding and Arc Cutting
Specifies recommended practices for the gas tungsten arc welding (GTAW) process.
DevelopmentNote |
Supersedes AWS C5.5 (12/2003)
|
DocumentType |
Standard
|
PublisherName |
American Welding Society
|
Status |
Withdrawn
|
Supersedes |
AWS D10.11M/D10.11:2007 | GUIDE FOR ROOT PASS WELDING OF PIPE WITHOUT BACKING |
AWS WHC2.03 : 0 | WELDING PROCESSES - PART 1, WELDING HANDBOOK, 9TH EDITION, VOL. 2 - CHAPTER 3: GAS TUNGSTEN ARC WELDING |
AWS G2.3M/G2.3 : 2012 | GUIDE FOR THE JOINING OF SOLID SOLUTION AUSTENITIC STAINLESS STEELS |
AWS G2.5/G2.5M : 2012 | GUIDE FOR THE FUSION WELDING OF ZIRCONIUM AND ZIRCONIUM ALLOYS |
AWS A5.14/A5.14M : 2011 | SPECIFICATION FOR NICKEL AND NICKEL-ALLOY BARE WELDING ELECTRODES AND RODS |
AWS A5.24 : 90(R1997) | ZIRCONIUM AND ZIRCONIUM ALLOY WELDING ELECTRODES AND RODS, SPECIFICATION FOR |
AWS A5.13 : 2000 | SOLID SURFACING WELDING RODS AND ELECTRODES, SPECIFICATION FOR, |
AWS D10.11 : 1987(R1992) | RECOMMENDED PRACTICES FOR ROOT PASS WELDING OF PIPE WITHOUT BACKING |
AWS A5.10/A5.10M : 2012 | WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR WELDING OF ALUMINUM AND ALUMINUM-ALLOYS - CLASSIFICATION |
ISO 6848:2015 | Arc welding and cutting Nonconsumable tungsten electrodes Classification |
AWS B2.1.1/8.227 : 2002 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING OF CARBON STEEL (M-1/P-1, GROUPS 1 OR 2) TO AUSTENITIC STAINLESS STEEL (M-8/P-8, GROUP 1), 1/16 THROUGH 1-1/2 INCH THICK, ER309(L), AS-WELDED CONDITION, PRIMARILY PIPE APPLICATIONS |
AWS A5.22 : 1995 | SPECIFICATION FOR STAINLESS STEEL ELECTRODES FOR FLUX CORED ARC WELDING AND STAINLESS STEEL FLUX CORED RODS FOR GAS TUNGSTEN ARC WELDING |
AWS B2.1.22.015 : 2002 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING OF ALUMINUM (M/P-22 TO M/P-22), 18 THROUGH 10 GAUGE, ER4043 OR R4043, IN THE AS-WELDED CONDITION, WITH OR WITHOUT BACKING |
AWS D1.2/D1.2M : 2014 | STRUCTURAL WELDING CODE - ALUMINUM |
AWS A1.1 : 2016 | METRIC PRACTICE GUIDE FOR THE WELDING INDUSTRY |
AWS B2.1.1.207 : 1996 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING OF CARBON STEEL (M-1/P-1/S-1, GROUP 1 OR 2), 1/8 THROUGH 1-1/2 INCH THICK, ER70S-2, AS-WELDED OR PWHT CONDITION, PRIMARILY PIPE APPLICATIONS |
AWS A5.15 : 1990 | SPECIFICATION FOR WELDING ELECTRODES AND RODS FOR CAST IRON |
AWS C5.10 : 1994 | RECOMMENDED PRACTICES FOR SHIELDING GASES FOR WELDING AND PLASMA ARC CUTTING |
AWS A5.21 : 2001 | SPECIFICATION FOR BARE ELECTRODES AND RODS FOR SURFACING |
AWS A3.0 : 0 | STANDARD WELDING TERMS AND DEFINITIONS - INCLUDING TERMS FOR ADHESIVE BONDING, BRAZING, SOLDERING, THERMAL CUTTING, AND THERMAL SPRAYING |
AWS B2.1 : 2005 | SPECIFICATION FOR WELDING PROCEDURE AND PERFORMANCE QUALIFICATION |
AWS A5.18/A5.18M : 2005 | SPECIFICATION FOR CARBON STEEL ELECTRODES AND RODS FOR GAS SHIELDED ARC WELDING |
CFR 29(PT1910.1000 TO END) : 0 | LABOR - OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR |
AWS A5.12M/A5.12 : 2009 | SPECIFICATION FOR TUNGSTEN AND OXIDE DISPERSED TUNGSTEN ELECTRODES FOR ARC WELDING AND CUTTING |
AWS A5.7 : 1984 ERRATA 2004 | COPPER AND COPPER ALLOY BARE WELDING RODS, AND ELECTRODES, SPECIFICATION FOR |
AWS B2.1.002 : 1990 | STANDARD WELDING PROCEDURE SPECIFICATION (WPS) FOR SHIELDED METAL ARC WELDING OF CARBON STEEL (M-1/P-1, GROUP 1 OR 2), 3/16 THROUGH 7/8 INCH, IN THE AS-WELDED CONDITION, WITH OR WITHOUT BACKING |
AWS A5.9 : 93(R1999) | BARE STAINLESS STEEL WELDING ELECTRODES AND RODS, SPECIFICATION FOR |
AWS A5.16 : 90(R1997) | TITANIUM AND TITANIUM ALLOY WELDING ELECTRODES AND RODS, SPECIFICATION FOR |
AWS B2.1.1/8.231 : 2002 | WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING WITH CONSUMABLE INSERT ROOT FOLLOWED BY SHIELDED METAL ARC WELDING OF CARBON STEEL (M-1/P-1, GROUPS 1 OR 2) TO AUSTENITIC STAINLESS STEEL (M-8/P-8, GROUP 1), 1/8 INCH [3 MM] THROUGH 1-1/2 INCH [38 MM] THICK, IN309, ER309(L), AND E309(L)-XX, IN THE AS-WELDED CONDITION, PRIMARILY PIPE APPLICATIONS |
AWS A5.30 : 1997 | CONSUMABLE INSERTS, SPECIFICATION FOR |
AWS B2.1.1.021 : 1994 | STANDARD WELDING PROCEDURE SPECIFICATION (WPS) FOR; GAS TUNGSTEN ARC WELDING FOLLOWED BY SHIELDED METAL ARC WELDING OF CARBON STEEL (M-1/P-1/S-1, GROUP 1 OR 2), 1/8 THROUGH 1-1/2 INCH THICK, ER70S2 AND E7018, AS-WELDED OR PWHT CONDITION |
AWS A5.32/A5.32M : 2011 | WELDING CONSUMABLES - GASES AND GAS MIXTURES FOR FUSION WELDING AND ALLIED PROCESSES |
AWS B2.1.1/8.229 : 2002 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING FOLLOWED BY SHIELDED METAL ARC WELDING OF CARBON STEEL (M-1/P-1, GROUPS 1 OR 2) TO AUSTENITIC STAINLESS STEEL (M-8/P-8, GROUP 1), 1/8 THROUGH 1-1/2 INCH THICK, ER309(L) AND E309(L)-15, -16, OR -17, AS-WELDED CONDITION, PRIMARILY PIPE APPLICATIONS |
ANSI Z49.1 : 2012 | SAFETY IN WELDING, CUTTING, AND ALLIED PROCESSES |
AWS B2.1.1/8.010 : 2015 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING OF CARBON STEEL (M-1/P-1) TO AUSTENITIC STAINLESS STEEL (M-8/ P-8), 18 THROUGH 10 GAUGE, IN THE AS-WELDED CONDITION, WITH OR WITHOUT BACKING |
AWS B2.1.1.209 : 1996 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING FOLLOWED BY SHIELDED METAL ARC WELDING OF CARBON STEEL (M-1/P-1/S-1, GROUP 1 OR 2), 1/8 THROUGH 1-1/2 INCH THICK, ER70S-2 AND E7018, AS-WELDED OR PWHT CONDITION, PRIMARILY PIPE APPLICATIONS |
AWS D1.1 : 2000 | STRUCTURAL WELDING CODE - STEEL |
AWS A5.28 : 1996 | SPECIFICATION FOR LOW ALLOY STEEL FILLER METALS FOR GAS SHIELDED ARC WELDING |
AWS B2.1.1/8.230 : 2002 | STANDARD WELDING PROCEDURE SPECIFICATION (SWPS) FOR GAS TUNGSTEN ARC WELDING WITH CONSUMABLE INSERT ROOT OF CARBON STEEL (M-1/P-1, GROUPS 1 OR 2) TO AUSTENITIC STAINLESS STEEL (M-8/P-8, GROUP 1), 1/16 THROUGH 1-1/2 INCH THICK, IN309 AND ER309(L), AS-WELDED CONDITION, PRIMARILY PIPE APPLICATIONS |
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