NAVSEA S9074 AQ GIB 010/248 : 0
Current
The latest, up-to-date edition.
REQUIREMENTS FOR WELDING AND BRAZING PROCEDURE AND PERFORMANCE QUALIFICATION
Hardcopy
English
01-01-1995
1.SCOPE
1.1 Scope
2. REFERENCED DOCUMENTS
2.1 Government documents
2.2 Other publications
2.3 Order of precedence
3. DEFINITIONS
3.1 Terms related to both welding and brazing
3.2 Terms related to welding
3.3 Terms related to brazing
4. WELDING PROCEDURE QUALIFICATION
4.1 Scope
4.2 General requirements
4.3 Written welding procedure content
4.4 Specific qualification requirements
4.5 Evaluation of procedure qualification weldments
4.6 Data accumulation and reporting for procedure
qualification
4.7 Changes requiring level I requalification of procedure
4.8 Procedure changes requiring level II requalification
5. WELDING PERFORMANCE QUALIFICATION
5.1 Scope
5.2 General requirements
5.3 Performance qualification test requirements
5.4 Test and evaluation of qualification test assemblies
5.5 Data accumulation and records
5.6 Changes requiring requalification of welder or welding
operator
6. BRAZING
6.1 Scope
6.2 General requirements
6.3 Brazing procedure qualification
6.4 Brazer and brazing operator performance qualification
7. NOTES
7.1 Cancelled specifications
Table I Grouping of base materials (welding)
Table II Grouping of filler materials (welding)
Table III Grouping of base/filler materials for welding
procedure cross-qualification
Table IV Welding procedure qualification position
limitations
Table V Essential elements of a welding procedure
Table VI Welding procedure qualification material thickness
limits
Table VII Welding procedure qualification assembly test
requirements
Table VIIIGrouping of filler metals and process combinations
for welder or welding operator (performance
qualification)
Table IX Performance qualification - position limitations
Table X Performance qualification test limitations
Table XI Performance qualification test evaluation
requirements
Table XII Material combinations and brazing alloy requirements
Table XIIIGrouping of base materials for brazing procedure and
performance qualification
Table XIV Grouping of brazing alloys for procedure and
performance qualification
Table XV Type and number of test specimens required and range
of thickness qualified (brazing procedure
qualification)
Table XVI Axial load and torque values for procedure
qualification
Figure 1 Positions of welding
Figure 2 Typical welding procedure qualification test plate
and recommended locations for removal of test
specimens
Figure 3 Typical welding procedure qualification pipe test
assembly
Figure 4 Test assembly for procedure qualification of cladding
for corrosion-resistance except for circumferential
welding applications on shafting
Figure 4A Test assembly for procedure qualification of A-45
cladding for corrosion-resistance
Figure 5 Test assembly for procedure qualification of cladding
for circumferential welding of shafting
Figure 6 Procedure qualification test plate for hard-facing
Figure 7 Typical location of test specimens from disimilar
metal welded test plate
Figure 8 Test assembly for welding bare surfaces
Figure 9 Test assembly for welding over primer-coated surfaces
Figure 10 Stud testing apparatus
Figure 11 Sample for reporting qualification data
Figure 12 Performance qualification test nos. 2A and 2B for
fuel gas welding (plate)
Figure 13 Performance qualification test no. 3B for fuel gas
welding (pipe)
Figure 14 Performance qualification test no.1 for arc welding
Figure 15 Performance qualification test no.3 and 4 for arc
welding (pipe)
Figure 16 Performance qualification test no.8 for tack welders
Figure 17 Performance qualification test no.9 for weld
surfacing
Figure 18 Sample performance qualification record
Figure 19 Reduced section tension specimen (plate) for brazed
lap-type joints
Figure 20 Lap joint peel specimen
Figure 21 Typical layout and construction for restricted
accessibility qualification test assembly positions
Figure 22 Performance qualification tests no.5 and 6 for arc
welding (pipe)
Figure 23 Brazing positions
Figure 24 Heat affected zone (HAZ) Charpy notch location
Figure 25 Mockup and orientation of assembly for performance
qualification for manual welding of tube-to-header
joint welds
Figure 26 Performance qualification test no.10, plasma-arc
welding - keyhole technique
Gives requirements for the qualification of brazing and welding procedures, welders, welding operators, brazers and brazing operators that must be met prior to any production fabrication.
DevelopmentNote |
This document replaces MIL-STD-248 (D)
|
DocumentType |
Standard
|
Pages |
146
|
PublisherName |
Naval Sea Systems Command
|
Status |
Current
|
Supersedes |
MIL-DTL-18492 Revision B:2011 | TANKS, CARTRIDGE, POWDER, ROCKET, AND COMPONENTS (ALUMINUM) |
MIL-DTL-18436 Revision G:2017 | Valves, Check - Bronze -and Steel-Body |
MIL-DTL-32525 Base Document:2016 | MAGAZINE, PORTABLE (SHIPBOARD) |
MIL-DTL-24231 Revision E:2013 | Connectors, Plugs, Receptacles, Adapters, Hull Inserts, and Hull Insert Plugs, Pressure-Proof, General Specification for |
NAVSEA T9074 BD GIB 010/0300 : 0 | BASE MATERIALS FOR CRITICAL APPLICATIONS: REQUIREMENTS FOR LOW ALLOY STEEL PLATE, FORGINGS, CASTINGS, SHAPES, BARS, AND HEADS OF HY-80/100/130 AND HSLA-80/100 |
MIL-DTL-16392 Revision D:2015 | BRAKE, ELECTRO-MECHANICAL, NAVAL SHIPBOARD |
MSS SP 119 : 2010 | FACTORY-MADE WROUGHT BELLED END PIPE FITTINGS FOR SOCKET-WELDING |
DI-MISC-81940 Base Document:2013 | WELDER PERFORMANCE QUALIFICATION AND TRAINING PROGRAM |
MIL-DTL-23928 Revision G:2014 | PANELS, ELECTRICAL, POWER DISTRIBUTION AND MANUAL TRANSFER, CIRCUIT BREAKER TYPE |
NASA PRC 0008 : 2004 | PROCESS SPECIFICATION FOR THE QUALIFICATION OF MANUAL ARC WELDERS |
QQ-A-250-10 Revision E:1978 | ALUMINUM ALLOY 5454, PLATE AND SHEET |
MIL-T-16286 Revision E:1977 | TUBE, STEEL, SEAMLESS, MARINE BOILER APPLICATION |
MIL-S-18729 Revision C:1965 | STEEL PLATE, SHEET, AND STRIP, ALLOY, 4130, AIRCRAFT QUALITY |
MIL-STD-271 Revision F:1986 | REQUIREMENTS FOR NONDESTRUCTIVE TESTING METHODS |
MIL STD 1681 : 0 | FABRICATION, WELDING, AND INSPECTION OF HY-130 SUBMARINE HULL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTY MUST BE SUBMITTED VIA THE PREPARING ACTY OF THE STANDARD) |
MIL-E-24403-2 Revision C:1989 | ELECTRODES - WELDING, FLUX CORED, LOW ALLOY STEEL |
MIL-E-22200-4 Revision D:1991 | ELECTRODES, WELDING, COVERED, COPPER-NICKEL ALLOY |
MIL-S-24149-4 Revision C:1989 | STUDS, WELDING, TYPE 6, CLASS 1, 2, 3, CARBON STEEL, FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING |
MIL F 23467 : F | FITTING AND FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING, AUSTENITIC CORROSION RESISTANT STEEL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTYS) |
MIL-E-22200-2 Revision D:1986 | ELECTRODE, WELDING COVERED (AUSTENITIC CHROMIUM NICKEL STEEL, FOR CORROSIVE AND HIGH TEMPERATURE SERVICES) |
MIL-T-6736 Revision B:1965 | TUBING, CHROME MOLYBDENUM 4130 STEEL, SEAMLESS, AIRCRAFT QUALITY [ASG] |
MIL-P-24691-3 Base Document:1987 | Pipe And Tube, Corrosion-Resistant, Stainless Steel, Seamless Or Welded |
MIL-E-23765-3 Revision A:1986 | ELECTRODE, AND RODS - WELDING, BARE, SOLID COPPER ALLOY |
MIL-C-24707-3 Base Document:1989 | CASTINGS, FERROUS, CORROSION RESISTANT, AUSTENITIC, CHROMIUM NICKEL |
QQ-A-225 Revision G:1990 | ALUMINUM AND ALUMINUM ALLOY BAR, ROD, WIRE, OR SPECIAL SHAPES, ROLLED, DRAWN, OR COLD FINISHED, GENERAL SPECIFICATION FOR |
MIL-C-24707-6 Base Document:1989 | CASTINGS, FERROUS, CHROMIUM STEEL, FOR PRESSURE-CONTAINING PARTS SUITABLE FOR HIGH TEMPERATURE SERVICE |
MIL T 23226 : E NOTICE 1 | TUBE AND PIPE, CORROSION RESISTANT STEEL, SEAMLESS |
MIL-E-22200 Revision G:1989 | ELECTRODES, WELDING, COVERED: GENERAL SPECIFICATION FOR |
QQ-A-200 Revision E:1980 | ALUMINUM ALLOY, BAR, ROD, SHAPES, STRUCTURAL SHAPES, TUBE AND WIRE, EXTRUDED, GENERAL SPECIFICATION FOR |
MIL-P-24691-2 Base Document:1987 | Pipe And Tube, Chromium-Molybdenum Steel, Seamless |
MIL-P-24338 Revision A:1985 | PIPE, CARBON STEEL, SEAMLESS |
MIL-F-20670 Revision B:1961 | FLANGES, PIPE, CARBON STEEL, 150 P.S.I., W.S.P. (FOR NAVAL SHIPYARD USE) |
MIL S 23193 : D | STEEL, CORROSION RESISTANT; CASTINGS - ISSUE CONTROLLED (REQUEST BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA NAVAL SEA SYSTEMS COM. CODE 09B2) |
QQ A 225/2 : D | ALUMINUM ALLOY BAR, ROD, AND WIRE, ROLLED, DRAWN, OR COLD FINISHED, 3003 |
MIL-E-23765-1 Revision E:1985 | ELECTRODES AND RODS - WELDING, BARE, SOLID AND ALLOYED CORED, ORDINARY STRENGTH AND LOW ALLOY STEEL |
MIL F 24342 : C (1) | FITTING AND FLANGE, WROUGHT-SEAMLESS, BUTT AND SOCKET WELDING, 70-30 COPPER NICKEL ALLOY |
MIL-E-23765-4 Base Document:1989 | ELECTRODES, WELDING, BARE, SOLID & FLUXES, SUBMERGED ARC WELDING, CARBON & LOW ALLOY STEELS |
DOD-F-24669 Base Document:1986 | FORGINGS AND FORGING STOCK, STEEL BARS, BILLETS AND BLOOMS, GENERAL SPECIFICATION FOR (METRIC) |
MIL-E-22200-6 Revision C:1976 | ELECTRODES, WELDING, MINERAL COVERED, LOW-HYDROGEN, MEDIUM AND HIGH TENSILE STEEL |
MIL T 23520 : C (1) | TUBE AND PIPE, NICKEL COPPER ALLOY SEAMLESS, AIR MELTED (CONTROLLED DISTRIBUTION) |
QQ-B-626 Revision D:1973 | BRASS, LEADED & NONLEADED ROD, SHAPES, FORGINGS & FLAT PRODUCT WITH FINISHED EDGES (BAR & STRIP) |
MIL-S-24149-5 Revision C:1989 | STUDS, WELDING, TYPE 7, CLASS 1, 2, 3, ALUMINUM ALLOY, FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING |
MIL-S-23008 Revision D:1988 | STEEL CASTINGS, ALLOY, HIGH YIELD STRENGTH ((HY-80 AND HY-100) |
MIL L 24128 : C | LOW CARBON CHROMIUM STEEL BARS, RODS AND FORGINGS (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF THE SPEC.) |
QQ-A-250-2 Revision E:1983 | ALUMINUM ALLOY 3003, PLATE AND SHEET |
QQ-C-390 Revision B:1983 | COPPER ALLOY CASTINGS (INCLUDING CAST BAR) |
MIL-P-24691-1 Base Document:1987 | Pipe And Tube, Carbon Steel, Seamless |
MIL-C-24723 Base Document:1989 | CASTINGS, NICKEL-COPPER ALLOY |
MIL-E-24355 Revision B:1982 | ELECTRODES, WELDING, BARE, SOLID NICKEL MANGANESE CHROMIUM MOLYBDENUM ALLOY STEEL FOR PRODUCING HY 13O WELDMENTS FOR AS WELDED APPLICATIONS |
MIL S 18728 : D | STEEL PLATE, SHEET, AND STRIP, ALLOY, 8630, AIRCRAFT QUALITY |
MIL-T-9046 Revision J:1983 | TITANIUM AND TITANIUM ALLOY, SHEET, STRIP AND PLATE |
DOD-F-24669-1 Base Document:1986 | FORGINGS AND FORGING STOCK, STEEL (CARBON AND ALLOY) BLOOMS, BARS, BILLETS AND SLABS (METRIC) |
MIL-STD-2035 Revision A:1995 | NONDESTRUCTIVE TESTING ACCEPTANCE CRITERIA |
MIL S 23194 : J | STEEL FORGINGS, CARBON AND ALLOY |
DOD-F-24669-6 Base Document:1986 | FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS, CORROSION RESISTING, FOR REFORGING (METRIC) |
MIL F 24339 : C | FITTINGS AND FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING CARBON STEEL (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF SPEC.) |
MIL-R-17131 Revision C:1981 | RODS AND POWDERS, WELDING, SURFACING |
MIL-S-24238 Revision D:1987 | STEEL PLATE CARBON AND LOW ALLOY (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY OF THE SPEC.) |
QQ-B-654 Revision A:1980 | BRAZING ALLOY, SILVER |
MIL S 23195 : D | STEEL BARS AND FORGINGS CORROSION RESISTANT |
QQ A 225/7 : D | ALUMINUM ALLOY BAR, ROD, AND WIRE, ROLLED, DRAWN, OR COLD FINISHED 5052 |
MIL-S-24149-2 Revision D:1989 | STUDS, WELDING, AND ARC SHIELDS (FERRULES); TYPE III, CLASS 1,2,3, AND TYPE IV, CLASS 1,2,3,4,5,6, ALUMINUM ALLOY, FOR DIRECT ENERGY ARC WELDING |
MIL C 24707/1 : 0 | CASTINGS, FERROUS, FOR MACHINERY AND STRUCTURAL APPLICATIONS |
QQ A 250/6 : G | ALUMINUM ALLOY 5083, PLATE AND SHEET |
MIL-E-22200-5 Revision C:1984 | ELECTRODES, WELDING, MINERAL COVERED, IRON-POWDER, LOW-HYDROGEN, LOW-ALLOY STEEL FOR HARDENING AND TEMPERING HEAT TREATMENT APPLICATIONS ONLY |
MIL-B-24480 Revision A:1985 | BRONZE, NICKEL-ALUMINUM CASTINGS FOR SEAWATER SERVICE |
MIL-T-20219 Revision D:1986 | TUBE, BRASS, VOICE AND PNEUMATIC |
MIL-T-15005 Revision F:1989 | TUBE, 70-30 AND 90-10 COPPER NICKEL ALLOY, CONDENSER AND HEAT EXCHANGER |
MIL-E-22200-9 Revision B:1982 | ELECTRODES, WELDING, MINERAL COVERED, LOW HYDROGEN OR IRON POWDER, LOW HYDROGEN, NICKEL MANGANESE CHROMIUM MOLYBDENUM ALLOY STEEL FOR PRODUCING HY 130 WELDMENTS FOR AS WELDED APPLICATIONS |
MIL-E-24403 Revision A:1981 | ELECTRODES - WELDING, FLUX CORED, GENERAL SPECIFICATION FOR |
MIL-I-23413 Revision C:1981 | INSERTS, WELDING, FILLER MATERIAL, COILED AND SOLID RINGS |
MIL-P-24691 Base Document:1987 | PIPE AND TUBE, CARBON, ALLOY AND STAINLESS STEEL, SEAMLESS AND WELDED, GENERAL SPECIFICATION FOR |
MIL E 24403/1 : D | MILITARY SPECIFICATION - ELECTRODES - WELDING, FLUX CORED, ORDINARY STRENGTH AND LOW ALLOY STEEL |
MIL-S-24645 Revision A:1990 | STEEL PLATE, SHEET, OR COIL, AGE HARDENING ALLOY, STRUCTURAL, HIGH YIELD STRENGTH (HSLA 8O) |
QQ-S-763 Revision F:1996 | STEEL BARS, WIRE, SHAPES AND FORGINGS; CORROSION RESISTANT |
MIL-A-21180 Revision D:1984 | ALUMINUM-ALLOY CASTINGS, HIGH STRENGTH |
MIL T 23227 : E (1) | TUBE AND PIPE, NICKEL-CHROMIUM-IRON ALLOY (ISSUE CONTROLLED REQUESTS BY OTHER THAN DOD ACTIVITIES MUST BE SUBMITTED VIA THE PREPARING ACTIVITY) |
MIL-E-23765 Revision B:1985 | ELECTRODES AND RODS - WELDING, BARE, SOLID AND ALLOYED CORED, GENERAL SPECIFICATION FOR |
MIL-E-22200-7 Revision B:1975 | |
QQ-B-639 Revision C:2016 | BRASS, NAVAL: FLAT PRODUCTS |
MIL-S-24149-1 Revision D:1988 | STUD, WELDING, AND ARC SHIELDS (FERRULES); TYPE I, CLASS 1, 2, 3, AND TYPE II, CLASS 1, 4, 5, 5A, 6, CARBON STEEL, FOR DIRECT ENERGY, ARC WELDING |
MIL-E-21562 Revision E:1989 | ELECTRODES AND RODS - WELDING, BARE, NICKEL ALLOY |
WW-T-700-2 Revision E:1983 | TUBE, ALUMINUM ALLOY, DRAWN, SEAMLESS, 3003 |
MIL N 24106 : C | NICKEL-COPPER ALLOY BARS, RODS AND FORGINGS |
MIL S 23196 : C | STEEL PLATE, SHEET AND STRIP, CORROSION RESISTANT |
MIL-STD-1689 Revision A:1990 | FABRICATION, WELDING AND INSPECTION OF SHIPS STRUCTURE |
DOD-F-24669-7 Base Document:1986 | FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS, CORROSION RESISTING, NAVAL STEAM TURBINE USE (METRIC) |
MIL-STD-1688 Revision A:1990 | FABRICATION, WELDING, AND INSPECTION OF HY-80/100 SUBMARINE APPLICATIONS |
MIL-E-22200-3 Revision F:1986 | ELECTRODES, WELDING, COVERED, NICKEL BASE ALLOY AND COBALT BASE ALLOY |
MIL-N-17163 Revision A:1959 | NICKEL-COPPER ALLOY, WROUGHT, (55-60 PERCENT NICKEL) LOW PERMEABILITY |
MIL-C-24707-2 Base Document:1989 | CASTINGS, FOR PRESSURE CONTAINING PARTS SUITABLE FOR HIGH TEMPERATURE SERVICE |
MIL-W-6858 Revision D:1978 | WELDING RESISTANCE, SPOT AND SEAM |
MIL-S-24149-6 Revision C:1989 | STUDS, WELDING, TYPE VIII, CLASS 1, 2, 3, CORROSION RESISTANT STEEL FOR STORED ENERGY (CAPACITOR DISCHARGE) ARC WELDING |
MIL-S-24149 Revision C:1989 | STUDS, WELDING AND ARC SHIELDS (FERRULES), GENERAL SPECIFICATION FOR |
WW-P-404 Revision D:1973 | PIPE, STEEL (SEAMLESS & WELDED, BLACK & ZINC COATED) (GALVANIZED) |
MIL-E-23765-2 Revision E:1994 | ELECTRODES AND RODS - WELDING, BARE, SOLID OR ALLOYED CORED, LOW ALLOY STEEL |
MIL-S-24149-3 Revision D:1989 | STUD, ARC WELDING AND ARC SHIELDS (FERRULES), TYPE V, CLASS 1, 4, 5, 5A, CORROSION RESISTANT STEEL, FOR DIRECT ENERGY ARC WELDING |
MIL E 22200/1 : G | ELECTRODES, WELDING, MINERAL COVERED, IRON-POWDER, LOW-HYDROGEN MEDIUM AND HIGH TENSILE STEEL, AS WELDED OR STRESS-RELIEVED WELD APPLICATION |
MIL-STD-1628 Base Document:1974 | FILLET WELD SIZE, STRENGTH, AND EFFICIENCY DETERMINATION |
MIL N 23229 : B (2) | NICKEL CHROMIUM IRON ALLOY BARS AND FORGINGS |
MIL F 23508 : E (1) | FITTING & FLANGES, WROUGHT, SEAMLESS, BUTT AND SOCKET WELDING, NICKEL CHROMIUM IRON ALLOY (ISSUE CONTROLLED REQUEST BY OTHER THAN DOD ACTYS MUST BE SUBMITTED VIA THE PREPARING ACTY OF THE SPEC) |
MIL-T-24107 Revision B:1987 | TUBE, COPPER (SEAMLESS) (COPPER ALLOY NUMBERS C10100, C10200, C10300, C10800, C12000, C12200 AND C14200) |
MIL-STD-22 Revision D:1979 | WELDED JOINT DESIGN |
MIL-F-24669-8 Base Document:1991 | FORGINGS & FORGING STOCK, STEEL FOR INTEGRAL STEAM TURBINE ROTORS |
MIL B 15382 : C | BOLT, FIREBRICK ANCHOR |
MIL-F-20236 Revision D:1963 | FITTINGS, TUBE AND PIPE, BUTT WELDING |
MIL N 24114 : C (1) | NICKEL-CHROMIUM IRON AGE HARDENABLE ALLOY BARS, RODS AND FORGINGS |
MIL T 3595 : B NOTICE 1 | TUBING, PHOSPHOR BRONZE, [CDA NO. 510] ROUND, SEAMLESS |
MIL-S-24093 Revision A:1991 | STEEL FORGINGS, CARBON AND ALLOY HEAT TREATED |
MIL-S-23284 Revision A:1990 | STEEL FORGINGS, CARBON AND ALLOY, FOR SHAFTS, SLEEVES, COUPLINGS AND STOCKS (RUDDERS AND DIVING PLANES) |
MIL-C-15726 Revision F:1988 | COPPER NICKEL ALLOY, SHEET, PLATE, STRIP, BAR, ROD AND WIRE |
O-F-499 Revision D:1985 | FLUX, BRAZING, (SILVER BRAZING FILLER METAL, LOW MELTING POINT) |
DOD-F-24669-2 Base Document:1986 | FORGINGS AND FORGING STOCK, STEEL BARS AND BILLETS - CHROMIUM MOLYBDENUM ALLOY (METRIC) |
MIL N 23228 : D | NICKEL CHROMIUM IRON ALLOY PLATE, SHEET AND STRIP |
QQ-A-200-1 Revision D:1983 | ALUMINUM ALLOY 3003, BAR, ROD, SHAPES, TUBE AND WIRE, EXTRUDED |
MIL F 23509 : F (1) | FITTINGS AND FLANGES, WROUGHT, SEAMLESS BUTT AND SOCKET WELDING, NICKEL-COPPER ALLOY |
Access your standards online with a subscription
Features
-
Simple online access to standards, technical information and regulations.
-
Critical updates of standards and customisable alerts and notifications.
-
Multi-user online standards collection: secure, flexible and cost effective.