MIL-STD-2003-5 Revision A:2009
Superseded
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
View Superseded by
Electric Plant Installation Standard Methods for Surface Ships and Submarines (Connectors)
Available format(s)
PDF
Language(s)
English
Published date
03-09-2009
Publisher
Superseded date
06-10-2020
Superseded by
£15.19
Excluding VAT
1. SCOPE
2. APPLICABLE DOCUMENTS
3. DEFINITIONS
4. GENERAL REQUIREMENTS
5. DETAILED REQUIREMENTS
6. NOTES
APPENDIX A - Cable Lead Preparation
APPENDIX B - MIL-C-81511 Series 1 and 2 Gang Contact
Release Connector Assembly Procedure
APPENDIX C - MIL-DTL-5015 Connectors
APPENDIX D - MIL-DTL-26482 Connectors
APPENDIX E - MIL-DTL-28840 Connectors
APPENDIX F - MIL-DTL-27599 Connectors
APPENDIX G - MIL-DTL-22992 Connectors
APPENDIX H - MIL-DTL-38999 Connectors
Describes standard methods for connector fabrication on surface ships and submarines.
| DevelopmentNote |
Supersedes DOD STD 2003/5. (09/2009)
|
| DocumentType |
Standard
|
| Pages |
189
|
| PublisherName |
US Military Specs/Standards/Handbooks
|
| Status |
Superseded
|
| SupersededBy | |
| Supersedes |
This standard covers standard methods for connector fabrication on surface ships and submarines.
| MIL-STD-2003-1 Revision A:2009 | Electric Plant Installation Standard Methods for Surface Ships and Submarines (Cable) |
| MIL-STD-1310 Revision H:2009 | Shipboard Bonding, Grounding, and other Techniques for Electromagnetic Compatibility, Electromagnetic Pulse (EMP) Mitigation, and Safety |
| MIL-STD-2003 Revision A:2009 | Electric Plant Installation Standard Methods for Surface Ships and Submarines |
| MS21981 Revision D:1982 | Ferrule, Inner, Uninsulated, Shield Terminating, Type I Two-Piece, Class I, for Shielded Cable (S/S by SAE-AS21981) |
| SAE AMSDTL23053/5A | Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Crosslinked |
| MIL-DTL-5015 Revision H:2000 | Connectors, Electrical, Circular Threaded, AN Type, General Specification for (S/S by SAE-AS50151) |
| MS3121 Revision E:2015 | Connectors, Plug, Electrical, Crimp Type, Cable-Connecting, Bayonet Coupling, Series 1, Classes E, F, and P |
| MS27500 Revision H:2012 | Connectors, Plug, Electrical, 90 Degrees Elbow, Crimp Type, Bayonet Coupling, Series II |
| SAE AS83519C | Shield Termination, Solder Style, Insulated, Heat-Shrinkable, Environment Resistant General Specification For |
| MIL-C-81511-15 Revision F:1992 | Connectors, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting; and Accessories: Plug, Sealing Contact (Series 1 or 2) (S/S by SAE-AS81511/15) |
| MS3459 Revision D:1994 | Connector, Plug, Electrical, Self-Locking, Coupling Nut, Rear Release, Crimp Contact, An Type (S/S by SAE-AS34591) |
| MS3111 Revision F:2015 | Connectors, Plug, Electrical, Solder Type, Cable Connecting, Bayonet Coupling, Series 1, Classes E, F, J, and P |
| MIL-C-22520-10 Revision D:1986 | Crimping Tool, Terminal, Hand Wire Termination, Large for Coaxial, Shielded Contacts and Ferrules, Terminal Lugs, Splices and End Caps (S/S by SAE-AS22520/10) |
| MIL-C-81511-6 Revision E:1970 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting and Accessories, Plug, Crimp Type Contacts, Class A, F and E (Series 2) (S/S by SAE-AS81511/6) |
| MIL-C-81511-26 Revision C:1970 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, and Accessories: Plug, Crimp-Type Contacts, Class A, F, and E (Series 1) (S/S by SAE-AS81511/26) |
| MS3101 Revision D:1992 | Connector, Plug, Electric, Cable Connecting, Solder Contacts, AN Type (S/S by SAE-AS31011) |
| SAE AS39029/4B | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, AND MIL-DTL-83733 CONNECTORS) |
| MS3116 Revision E:2013 | Connectors, Plug, Electrical, Solder Type, Straight, Bayonet Coupling, Series 1, Classes E, F, J and P |
| MS17345 Revision F:2013 | Connector, Plug, Electrical, Cable Connecting, Female |
| MIL-DTL-26482 Revision H:2007 | Connectors, Electrical, Circular, Miniature, Quick Disconnect, Environment Resisting, Receptacles and Plugs, General Specification for |
| MS27467 Revision M:2012 | Connectors, Plug, Electrical, Straight, Crimp Type, Bayonet Coupling, Series I |
| MS3456 Revision D:1976 | Connectors, Plug, Electrical, Rear Release, Crimp Contact, AN Type (S/S by SAE-AS34561) |
| SAE AS39029/5D | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-26482 SERIES 2, AS81703 SERIES 3, MIL-DTL-83723 SERIES I AND III, MIL-DTL-83733 CONNECTORS, MIL-DTL-12883/40, AND /41 RELAY SOCKETS) |
| SAE AS81765/1A | INSULATING COMPONENTS, MOLDED, ELECTRICAL, HEAT SHRINKABLE POLYOLEFIN, CROSSLINKED, SEMI-RIGID AND FLEXIBLE |
| SAE AS39029/58B | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-24308, MIL-DTL-38999 SERIES I, II, III, AND IV, AND MIL-DTL-55302/69 AND MIL-DTL-83733 CONNECTORS) |
| MS3108 Revision D:1992 | Connectors, Plug, Electric, Solder Contact, 90 Degrees, AN Type (S/S by SAE-AS31081) |
| MS3187 Revision F:2007 | Plug, End Seal, for MIL-DTL-26482, SAE-AS50151, SAE-AS81703 and MIL-DTL-83723 Electrical Connectors |
| MIL-DTL-28840 Revision D:2013 | Connectors, Electrical, Circular, Threaded, High Shock, High Density, Shipboard, Class D, General Specification For |
| A-A-52506 Revision C:2006 | Clamps, Hose |
| MIL-DTL-22992 Revision H:2015 | Connectors, Plugsand Receptacles, Electrical, Waterproof, Quick Disconnect, Heavy Duty Type, General Specification for |
| MIL-C-81511-5 Revision E:1970 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, and Accessories, Plug, Cable Connecting, Crimp-Type Contacts, Class A, F and E (Series 2) (S/S by SAE-AS81511/5) |
| IPC J STD 006 : C | REQUIREMENTS FOR ELECTRONIC GRADE SOLDER ALLOYS AND FLUXED AND NON-FLUXED SOLID SOLDERS FOR ELECTRONIC SOLDERING APPLICATIONS |
| MIL-C-81511-45 Revision B:1977 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, Receptacle, Cable Connecting, Individual Release, Crimp Type Contacts, Class A, F and W (Series 3) (S/S by SAE-AS81511/45) |
| SAE AS39029/83A | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR MIL-DTL-28840 CONNECTORS) |
| IPC J STD 004 : B | REQUIREMENTS FOR SOLDERING FLUXES |
| MIL-C-81511-25 Revision C:1970 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, and Accessories: Receptacle, Cable Connecting, Crimp-Type Contacts, Class A, F, and E (Series 1) (S/S by SAE-AS81511/25) |
| MIL-C-22520-6 Revision B:1981 | Crimping Tools, Terminal, Hand, Wire Termination, In-Service Inspection Gages (S/S by SAE-AS22520/6) |
| MS17344 Revision G:2013 | Connector, Plug, Electrical, Straight |
| MS3106 Revision D:1992 | Connector, Plug, Electric, Straight, Solder Contacts, AN Type (S/S by SAE-AS31061) |
| IPC J STD 005 : A | REQUIREMENTS FOR SOLDERING PASTES |
| MS3475 Revision G:2015 | Connectors, Plug, Electrical, RFI Shielded, Series 2, Crimp Type, Bayonet Coupling, Classes A, D, L, T, W and K |
| SAE AS39029/30B | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 AS345XX SERIES AND MIL-DTL-83723 SERIES II CONNECTORS) |
| MS27661 Revision F:2011 | Connectors, Plug, Electrical, Crimp Type, Lanyard Release, Fail-Safe, Series I |
| SAE AS85049D | Connector Accessories, Electrical General Specification For |
| NASM20995:2012 | WIRE, SAFETY OR LOCK |
| SAE AS39029/56A | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-DTL-38999 SERIES I, III, AND IV CONNECTORS) |
| MIL-DTL-38999 Revision M:2015 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect (Bayonet, Threaded or Breech Coupling), Environment Resistant with Crimp Removable Contacts or Hermetically Sealed with Fixed, Solderable Contacts, General Specification for |
| MIL-C-22520-5 Revision D:1983 | Crimping Tools, Terminal, Hand Wire Termination, Large for Coaxial, Shielded Contacts and Ferrules, Terminal Lugs, Splices and End Caps (S/S by SAE-AS22520/5) |
| MS20028 Revision G:2010 | Connectors, Plug, Electrical, Straight, Solder Type, Bayonet Coupling, Class T, Series I |
| MIL-DTL-22520 Revision G:1997 | Crimping Tools, Wire Termination, General Specification for (S/S by SAE-AS22520) |
| SAE AS39029/45C | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS) |
| ASTM D 4376 : 2015 : REDLINE | Standard Specification for Vapor-Degreasing Grade Perchloroethylene |
| MS3476 Revision G:2015 | Connectors, Plug, Electrical, Series 2, Crimp Type, Bayonet Coupling, Classes A, D, L, T, W and K |
| MIL-C-81511 Revision F:1992 | Connectors, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting: and Accessories General Specification for (S/S by SAE-AS81511) |
| MS27484 Revision N:2012 | Connectors, Plug, Electrical, Straight, Crimp Type, Bayonet Coupling, EMI, Series II |
| SAE AMSDTL23053 | Insulation Sleeving, Electrical, Heat Shrinkable, General Specification For |
| MS27336 Revision G:2010 | Connectors, Plug, Electrical, Straight, Solder Type, Bayonet Coupling, Classes, P and T, Series II |
| MIL-C-81511-55 Revision B:1977 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, Receptacle, Cable Connecting, Individual Release, Crimp Type Contacts, Class A, F and W (Series 4) (S/S by SAE-AS81511/55) |
| MIL-C-81511-56 Revision A:1977 | Connector, Electrical, Circular, High Density, Quick Disconnect, Environment Resisting, Plug, Individual Release, Crimp-Type Contacts, Class A, F and W (Series 4) (S/S by SAE-AS81511/56) |
| MIL-DTL-24643 Revision C:2009 | Cables, Electric, Low Smoke, Halogen-Free, for Shipboard Use, General Specification for |
| SAE AS39029/33B | CONTACTS, ELECTRICAL CONNECTOR, SOCKET, CRIMP REMOVABLE (FOR MIL-C-81511 SERIES 1 CONNECTORS) |
| MIL-DTL-915 Revision G:2002 | Cable, Electrical, for Shipboard Use, General Specification for |
| MS3471 Revision E:2007 | Connectors, Receptacle, Electrical, Series 2, Crimp Type, Cable Connecting, Bayonet Coupling, Classes A, D, L, T, W and K |
| TT-I-735 Revision A:1963 | Isopropyl Alcohol |
| SAE AMSDTL23053/15A | Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Heavy-Wall, Coated, Flexible, Outer Wall Crosslinked |
| SAE AS85049/41D | CONNECTOR ACCESSORIES, ELECTRICAL, NON-ENVIRONMENTAL, STRAIN RELIEF, STRAIGHT, CATEGORY 4C (FOR AS50151 SOLDER TYPE, V THREAD OF MS310X, CLASSES A, B, C, OR K CONNECTORS AND AS85049 ACCESSORIES) |
| MS 27653 : B | CONNECTORS, PLUG, ELECTRICAL, STRAIGHT, CRIMP TYPE, BAYONET COUPLING, SERIES 1 |
| MS3406 Revision H:1979 | Connectors, Plug, Electric, Front Release, Crimp Contact, AN Type (S/S by SAE-AS34061) |
| MS3408 Revision D:1979 | Connector, Plug, Electric, 90 Degree Assembly, Crimp Contact, AN Type (S/S by SAE-AS34081) |
| SAE AS21608A | Ferrule, Shield Terminating, Crimp Style |
| MS3450 Revision E:1976 | Connector, Receptacle, Electric, Wall Mounting, Rear Release, Crimp Contact, AN Type (S/S by SAE-AS34501) |
| MS3144 Revision C:1971 | Connector, Receptacle, Electric Crimp Type, Jam Nut Mounting, Push-Pull Coupling Series 2 (Class E and J) (S/S by SAE-AS31441) |
| SAE AS81531 | Marking of Electrical Insulating Materials |
| MIL-DTL-27599 Revision E:2016 | Connectors, Electrical, Circular, Miniature, High Density, Quick Disconnect, Environment Resistant, Solder Contacts, General Specification for |
| MS3400 Revision G:1976 | Connectors, Receptacle, Wall Mounting, Front Release, Crimp Contact, AN Type (S/S by SAE-AS34001) |
| SAE AS39029/44C | CONTACTS, ELECTRICAL CONNECTOR, PIN, CRIMP REMOVABLE (FOR AS50151 SERIES AS34001 AND AS95234 CONNECTORS) |
| MS27473 Revision N:2012 | Connectors, Plug, Electrical, Straight, Crimp Type, Bayonet Coupling, Series II |
| MMM-A-189 Revision C:1985 | ADHESIVE, SYNTHETIC-RUBBER, THERMOPLASTIC, GENERAL-PURPOSE |
| MS27468 Revision K:2012 | Connectors, Receptacle, Electrical, Jam-Nut Mounting, Crimp Type, Bayonet Coupling, Series I |
| MS27488 Revision N:2008 | Plug, End Seal, Electrical Connector |
| MS3126 Revision H:2015 | Connectors, Plug, Electrical, Crimp Type, Straight, Bayonet Coupling, Series 1, Classes E, F and P |
| MS20027 Revision F:2010 | Connectors, Line Plug, Electrical, Solder Type, Bayonet Coupling, Class T, Series I |
| MS3401 Revision G:1979 | Connectors, Receptacle, Electric, Cable Connecting, Front Release, Crimp Contact, AN Type (S/S by SAE-AS34011) |
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