KTA 3201.3 : 2007(R2012)
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 3: MANUFACTURE
04-07-2019
12-01-2013
Grundlagen
1 Anwendungsbereich
2 Begriffe
3 Anforderungen an den Hersteller
3.1 Allgemeine Anforderungen
3.2 Voraussetzungen
3.3 Organisatorische und personelle Anforderungen
für die Durchführung von Schweissarbeiten
und zerstörungsfreien Prüfungen
4 Vorprüfung und Dokumentation
4.1 Vorprüfung
4.2 Dokumentation
5 Schweisstechnische Gestaltung und arbeitstechnische
Grundsätze
5.1 Schweisstechnische Gestaltung und Anforderungen
an die Oberflächen
5.2 Voraussetzungen zum Schweissen
5.3 Vorbereitung der Fugenflanken
5.4 Anforderungen an die Schweissung
5.5 Durchführung der Schweissarbeiten
5.6 Nachbesserungen und Reparaturen
5.7 Schweissprotokoll
5.8 Bescheinigungen über die Schweissarbeiten
6 Umformen von Bauteilen
6.1 Allgemeines
6.2 Warmumformen
6.3 Kaltumformen
6.4 Prüfung umgeformter Bauteile
6.5 Protokoll über das Umformen
6.6 Abnahmeprüfzeugnisse
6.7 Einwalzen von Wärmetauscher-Rohren
7 Wärmebehandlung
7.1 Allgemeine Anforderungen
7.2 Ferritische Werkstoffe nach dem Schweissen
7.3 Austenitische Stähle nach dem Schweissen
7.4 Bescheinigungen
8 Anforderungen an die Schweisszusätze
9 Verfahrensprüfungen
9.1 Allgemeine Anforderungen
9.2 Ferritische Stumpfnähte
9.3 Stumpfnähte aus austenitischen Stählen
9.4 Schweissplattierungen aus austenitischen
Stählen und Nickellegierungen
9.5 Besondere ferritische Schweissungen
9.6 Besondere Schweissungen an austenitischen
Stählen
9.7 Verbindungsschweissungen zwischen ferritischen
und austenitischen Stählen
9.8 Panzerungen
9.9 Einschweissen von Rohren in Rohrplatten
10 Fertigungsüberwachung, Bauprüfungen und
Kennzeichnung
10.1 Allgemeines
10.2 Kennzeichnung der Erzeugnisformen und
Bauteilkennzeichnung
10.3 Fertigungsüberwachung und Bauprüfungen
durch den Hersteller und den Sachverständigen
11 Arbeitsprüfungen
11.1 Allgemeine Anforderungen
11.2 Verbindungsschweissungen an Bauteilen aus
ferritischen Stählen
11.3 Verbindungsschweissungen an austenitischen
Stählen
11.4 Schweissplattierungen aus austenitischen
Stählen und Nickellegierungen
11.5 Sonstige Bauteilschweissungen
11.6 Einschweissen von Rohren in Rohrplatten
12 Zerstörungsfreie Prüfungen
12.1 Prüfgerechte Gestaltung
12.2 Allgemeine Anforderungen
12.3 Schweissverbindungen an ferritischen Stählen
12.4 Dichtschweissungen gegen Plattierungen aus
austenitischen Stählen und Nickellegierungen
12.5 Schweissverbindungen an austenitischen Stählen
12.6 Schweissverbindungen zwischen ferritischen
Stählen und austenitischen Stählen
12.7 Ferritische formgebende Auftragschweissungen
(ausgenommen Panzerungen und Pufferungen für
Panzerungen)
12.8 Schweissplattierungen und formgebende
Auftragschweissungen aus austenitischen
Stählen und Nickellegierungen
12.9 Panzerungen und Pufferungen für Panzerungen
12.10 Bereiche entfernter Schweissstellen an
ferritischen und austenitischen Bauteilen
12.11 Grundwerkstoffoberflächen der druckführenden
Umschliessung nach der letzten Wärmebehandlung
12.12 Prüfungen im Zusammenhang mit der
Erstdruckprüfung
12.13 Umformungen an Rohren
12.14 Protokollierung der Prüfergebnisse
Anhang A: Muster für Formblätter
Anhang B: Erweiterte Querschliff- und
Mehrstufen-Tangentialschliffuntersuchungen
Anhang C: Durchführung von manuellen
Ultraschallprüfungen
Anhang D: Durchführung von manuellen
Ultraschall-Tandemprüfungen
Anhang E: Durchführung von Oberflächenprüfungen
nach dem Magnetpulver- und Eindringverfahren
Anhang F: Bestimmungen, auf die in dieser Regel verwiesen
wird
Anhang G: Änderungen gegenüber der Fassung 6/98
und Erläuterungen (informativ)
Applicable to the manufacture of pressure-retaining components of the reactor coolant pressure boundary of light water reactors.
| DevelopmentNote |
DRAFT 2017 issued in November 2017. (12/2017)
|
| DocumentType |
Standard
|
| PublisherName |
Kerntechnischer Ausschuss
|
| Status |
Superseded
|
| SupersededBy |
| KTA 3407 : 2014 | PIPE PENETRATIONS THROUGH THE REACTOR CONTAINMENT VESSEL |
| KTA 3103 : 2015(R2017) | SHUTDOWN SYSTEMS FOR LIGHT WATER REACTORS |
| KTA 3206 : 2014(R2017)Berichtigung:2019 | BREAK PRECLUSION VERIFICATIONS FOR PRESSURE-RETAINING COMPONENTS IN NUCLEAR POWER PLANTS |
| KTA 3201.2 : 2013 | COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 2: DESIGN AND ANALYSIS |
| EN 10002-1 : 2001 | METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE |
| EN ISO 9692-1:2013 | Welding and allied processes - Types of joint preparation - Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels (ISO 9692-1:2013) |
| SEP 1325 : 1982 | |
| EN ISO 6520-1:2007 | Welding and allied processes - Classification of geometric imperfections in metallic materials - Part 1: Fusion welding (ISO 6520-1:2007) |
| EN ISO 3452-2:2013 | Non-destructive testing - Penetrant testing - Part 2: Testing of penetrant materials (ISO 3452-2:2013) |
| EN ISO 5817:2014 | Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections (ISO 5817:2014) |
| EN 12668-2:2010 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes |
| ISO 9606-4:1999 | Approval testing of welders — Fusion welding — Part 4: Nickel and nickel alloys |
| ISO 6520-1:2007 | Welding and allied processes Classification of geometric imperfections in metallic materials Part 1: Fusion welding |
| ISO 4287:1997 | Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters |
| EN 439 : 1994 | WELDING CONSUMABLES - SHIELDING GASES FOR ARC WELDING AND CUTTING |
| EN 440 : 1994 | WELDING CONSUMABLES - WIRE ELECTRODES AND DEPOSITS FOR GAS SHIELDED METAL ARC WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION |
| DIN EN ISO 6847:2013-11 | WELDING CONSUMABLES - DEPOSITION OF A WELD METAL PAD FOR CHEMICAL ANALYSIS (ISO 6847:2013) |
| DIN EN 12668-2:2010-06 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 2: Probes |
| EN 10002-5:1991 | Metallic materials - Tensile testing - Part 5: Method of testing at elevated temperature |
| DIN EN 473:2008-09 | NON-DESTRUCTIVE TESTING - QUALIFICATION AND CERTIFICATION OF NDT PERSONNEL - GENERAL PRINCIPLES |
| DIN EN 12668-1:2010-05 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments |
| EN 10164:2004 | Steel products with improved deformation properties perpendicular to the surface of the product - Technical delivery conditions |
| EN ISO 3452-3:2013 | Non-destructive testing - Penetrant testing - Part 3: Reference test blocks (ISO 3452-3:2013) |
| EN ISO 643:2012 | Steels - Micrographic determination of the apparent grain size (ISO 643:2012) |
| DIN EN ISO 9692-1:2013-12 | WELDING AND ALLIED PROCESSES - TYPES OF JOINT PREPARATION - PART 1: MANUAL METAL-ARC WELDING, GAS-SHIELDED METAL-ARC WELDING, GAS WELDING, TIG WELDING AND BEAM WELDING OF STEELS (ISO 9692-1:2013) |
| DIN EN ISO 3452-3:2014-03 | NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 3: REFERENCE TEST BLOCKS (ISO 3452-3:2013) |
| DIN EN 287-1:2011-11 | QUALIFICATION TEST OF WELDERS - FUSION WELDING - PART 1: STEELS |
| EN 719 : 1994 | WELDING COORDINATION - TASKS AND RESPONSIBILITIES |
| EN ISO 3690:2012 | Welding and allied processes - Determination of hydrogen content in arc weld metal (ISO 3690:2012) |
| EN 27963 : 1992 | SPECIFICATION FOR CALIBRATION BLOCK NO. 2 FOR ULTRASONIC EXAMINATION OF WELDS |
| EN ISO 6947:2011 | Welding and allied processes - Welding positions (ISO 6947:2011) |
| EN ISO 6847:2013 | Welding consumables - Deposition of a weld metal pad for chemical analysis (ISO 6847:2013) |
| EN ISO 9934-3:2015 | Non-destructive testing - Magnetic particle testing - Part 3: Equipment (ISO 9934-3:2015) |
| DIN EN ISO 13916:1996-11 | WELDING - MEASUREMENT OF PREHEATING TEMPERATURE, INTERPASS TEMPERATURE AND PREHEAT MAINTENANCE TEMPERATURE (ISO 13916:2017) |
| EN 12266-2:2012 | Industrial valves - Testing of metallic valves - Part 2: Tests, test procedures and acceptance criteria - Supplementary requirements |
| EN ISO 9606-4:1999 | Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999) |
| ISO 6847:2013 | Welding consumables Deposition of a weld metal pad for chemical analysis |
| EN 1330-4:2010 | Non-destructive testing - Terminology - Part 4: Terms used in ultrasonic testing |
| DIN EN 12668-3:2014-02 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment |
| EN 895:1995 | Destructive tests on welds in metallic materials - Transverse tensile test |
| EN 462-3:1996 | Non-destructive testing - Image quality of radiographs - Part 3: Image quality classes for ferrous metals |
| DIN EN 1779:1999-10 | NON-DESTRUCTIVE TESTING - LEAK TESTING - CRITERIA FOR THE METHOD AND TECHNIQUE SELECTION |
| KTA 3201.2 : 2013 | COMPONENTS OF THE REACTOR COOLANT PRESSURE BOUNDARY OF LIGHT WATER REACTORS - PART 2: DESIGN AND ANALYSIS |
| EN 12668-1:2010 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 1: Instruments |
| DIN EN 27963:1992-06 | WELDS IN STEEL; CALIBRATION BLOCK NO.2 FOR ULTRASONIC EXAMINATION OF WELDS |
| EN 473:2008 | Non-destructive testing - Qualification and certification of NDT personnel - General principles |
| DIN EN ISO 9934-1:2016-07 (Draft) | NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 1: GENERAL PRINCIPLES (ISO 9934-1:2016) |
| DIN ISO 857-1:2002-11 | WELDING AND ALLIED PROCESSES - VOCABULARY - PART 1: METAL WELDING PROCESSES |
| EN 910 : 1996 | DESTRUCTIVE TESTS ON WELDS IN METALLIC MATERIALS - BEND TESTS |
| KTA 3203 : 2001(R2011) | SURVEILLANCE OF THE IRRADIATION BEHAVIOUR OF REACTOR PRESSURE VESSEL MATERIALS OF LWR FACILITIES |
| EN 10045-1 : 1990 | METALLIC MATERIALS - CHARPY IMPACT TEST - PART 1: TEST METHOD |
| DIN EN 571-1:1997-03 | NON-DESTRUCTIVE TESTING - PENETRANT TESTING - PART 1: GENERAL PRINCIPLES |
| EN ISO 9934-1:2016 | Non-destructive testing - Magnetic particle testing - Part 1: General principles (ISO 9934-1:2016) |
| EN 12266-1:2012 | Industrial valves - Testing of metallic valves - Part 1: Pressure tests, test procedures and acceptance criteria - Mandatory requirements |
| ISO 9692-1:2013 | Welding and allied processes — Types of joint preparation — Part 1: Manual metal arc welding, gas-shielded metal arc welding, gas welding, TIG welding and beam welding of steels |
| DIN EN ISO 6947:2011-08 | WELDING AND ALLIED PROCESSES - WELDING POSITIONS |
| KTA 1401 : 2013 | GENERAL REQUIREMENTS REGARDING QUALITY ASSURANCE |
| DIN EN ISO 643:2015-06 (Draft) | STEELS - MICROGRAPHIC DETERMINATION OF THE APPARENT GRAIN SIZE (ISO 643:2012) |
| EN 1599 : 1997 | WELDING CONSUMABLES - COVERED ELECTRODES FOR MANUAL METAL ARC WELDING OF CREEP-RESISTING STEELS - CLASSIFICATION |
| DIN EN 584-1:2006-07 | NON-DESTRUCTIVE TESTING - INDUSTRIAL RADIOGRAPHIC FILM - PART 1: CLASSIFICATION OF FILM SYSTEMS FOR INDUSTRIAL RADIOGRAPHY |
| DIN EN 10204:2005-01 | Metallic products - Types of inspection documents; German version EN 10204:2004 |
| DIN EN ISO 3059:2013-03 | NON-DESTRUCTIVE TESTING - PENETRANT TESTING AND MAGNETIC PARTICLE TESTING - VIEWING CONDITIONS (ISO 3059:2012) |
| EN 875:1995 | Destructive tests on welds in metallic materials - Impact tests - Test specimen location, notch orientation and examination |
| DIN EN 1330-4:2010-05 | NON-DESTRUCTIVE TESTING - TERMINOLOGY - PART 4: TERMS USED IN ULTRASONIC TESTING |
| EN ISO 2560:2009 | Welding consumables - Covered electrodes for manual metal arc welding of non-alloy and fine grain steels - Classification (ISO 2560:2009) |
| ISO 857-1:1998 | Welding and allied processes Vocabulary Part 1: Metal welding processes |
| DIN EN ISO 3452-2:2014-03 | Non-destructive testing - Penetrant testing - Part 2: Testing of penetrant materials (ISO 3452-2:2013) |
| ISO 9934-1:2016 | Non-destructive testing — Magnetic particle testing — Part 1: General principles |
| KTA 1408.2 : 2015 | QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 2: MANUFACTURE |
| DIN EN 10002-5:1992-02 | TENSILE TESTING OF METALLIC MATERIALS - PART 5: METHOD OF TESTING AT ELEVATED TEMPERATURE |
| EN 12223:1999 | Non-destructive testing - Ultrasonic examination - Specification for calibration block No. 1 |
| EN 12072 : 1999 | WELDING CONSUMABLES - WIRE ELECTRODES, WIRES AND RODS FOR ARC WELDING OF STAINLESS AND HEAT-RESISTING STEELS - CLASSIFICATION |
| DIN EN 12223:2000-01 | NON-DESTRUCTIVE TESTING - ULTRASONIC EXAMINATION - SPECIFICATION FOR CALIBRATION BLOCK NO. 1 |
| EN 10204:2004 | Metallic products - Types of inspection documents |
| EN 584-1:2006 | Non-destructive testing - Industrial radiographic film - Part 1: Classification of film systems for industrial radiography |
| CEN ISO/TR 15608:2017 | Welding - Guidelines for a metallic materials grouping system (ISO/TR 15608:2017) |
| EN ISO 3651-2 : 1998 | DETERMINATION OF RESISTANCE TO INTERGRANULAR CORROSION OF STAINLESS STEELS - FERRITIC, AUSTENITIC AND FERRITIC-AUSTENITIC (DUPLEX) STAINLESS STEELS - CORROSION TEST IN MEDIA CONTAINING SULFURIC ACID |
| EN 1600:1997 | Welding consumables - Covered electrodes for manual arc welding of stainless and heat resisting steels - Classification |
| ISO 643:2012 | Steels Micrographic determination of the apparent grain size |
| ISO 9934-2:2015 | Non-destructive testing — Magnetic particle testing — Part 2: Detection media |
| EN 462-1:1994 | Non-destructive testing - Image quality of radiographs - Part 1: Image quality indicators (wire type) - Determination of image quality value |
| EN 1668 : 1997 | WELDING CONSUMABLES - RODS, WIRES AND DEPOSITS FOR TUNGSTEN INERT GAS WELDING OF NON ALLOY AND FINE GRAIN STEELS - CLASSIFICATION |
| ISO 9934-3:2015 | Non-destructive testing — Magnetic particle testing — Part 3: Equipment |
| DIN EN ISO 9934-3:2015-12 | NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 3: EQUIPMENT (ISO 9934-3:2015) |
| DIN 25410:2012-07 | Nuclear facilities - Surface cleanliness of components |
| DIN EN 12517-1:2006-06 | NON-DESTRUCTIVE TESTING OF WELDS - PART 1: EVALUATION OF WELDED JOINTS IN STEEL, NICKEL, TITANIUM AND THEIR ALLOYS BY RADIOGRAPHY - ACCEPTANCE LEVELS |
| EN 12517-1:2006 | Non-destructive testing of welds - Part 1: Evaluation of welded joints in steel, nickel, titanium and their alloys by radiography - Acceptance levels |
| EN ISO 9934-2:2015 | Non-destructive testing - Magnetic particle testing - Part 2: Detection media (ISO 9934-2:2015) |
| EN 12668-3:2013 | Non-destructive testing - Characterization and verification of ultrasonic examination equipment - Part 3: Combined equipment |
| ISO 9692-2:1998 | Welding and allied processes — Joint preparation — Part 2: Submerged arc welding of steels |
| KTA 1408.1 : 2015 COR 2016 | QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 1: QUALIFICATION TESTING |
| DIN EN 10002-1:2001-12 | METALLIC MATERIALS - TENSILE TESTING - PART 1: METHOD OF TEST AT AMBIENT TEMPERATURE |
| DIN EN ISO 9606-4:1999-06 | APPROVAL TESTING OF WELDERS - FUSION WELDING - PART 4: NICKEL AND NICKEL ALLOYS |
| ISO 7963:2006 | Non-destructive testing — Ultrasonic testing —- Specification for calibration block No. 2 |
| KTA 1408.3 : 2015 | QUALITY ASSURANCE OF WELD FILLER METALS AND WELDING CONSUMABLES FOR PRESSURE AND ACTIVITY-RETAINING SYSTEMS IN NUCLEAR POWER PLANTS - PART 3: PROCESSING |
| EN 571-1:1997 | Non destructive testing - Penetrant testing - Part 1: General principles |
| EN 1418:1997 | Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials |
| ISO 13916:2017 | Welding — Measurement of preheating temperature, interpass temperature and preheat maintenance temperature |
| EN 970:1997 | Non-destructive examination of fusion welds - Visual examination |
| DIN 2559-2:2007-09 | EDGE PREPARATION FOR WELDING - PART 2: MATCHING OF INSIDE DIAMETER FOR CIRCUMFERENTIAL WELDS ON SEAMLESS PIPES |
| DIN EN ISO 9934-2:2015-12 | NON-DESTRUCTIVE TESTING - MAGNETIC PARTICLE TESTING - PART 2: DETECTION MEDIA (ISO 9934-2:2015) |
| DIN 25450:1990-09 | ULTRASONIC EQUIPMENT FOR MANUAL TESTING |
| DIN 25435-1:2014-01 | IN-SERVICE INSPECTIONS FOR PRIMARY COOLANT CIRCUIT COMPONENTS OF LIGHT WATER REACTORS - PART 1: AUTOMATED ULTRASONIC TESTING |
| EN ISO 3059:2012 | Non-destructive testing - Penetrant testing and magnetic particle testing - Viewing conditions (ISO 3059:2012) |
| DIN EN ISO 3690:2012-07 | WELDING AND ALLIED PROCESSES - DETERMINATION OF HYDROGEN CONTENT IN ARC WELD METAL (ISO 3690:2012) |
| ISO 6947:2011 | Welding and allied processes Welding positions |
| DIN 25435-7:2014-01 | In-service inspections for primary coolant circuit components of light water reactors - Part 7: Radiographic testing |
| EN 287-1:2011 | Qualification test of welders - Fusion welding - Part 1: Steels |
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