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BS EN ISO 2063-2:2017

Current

Current

The latest, up-to-date edition.

Thermal spraying. Zinc, aluminium and their alloys Execution of corrosion protection systems

Available format(s)

Hardcopy , PDF

Language(s)

English

Published date

23-10-2017

£246.00
Excluding VAT

Foreword
1 Scope
2 Normative references
3 Terms and definitions
4 Requirements for the manufacturer
5 Quality assurance measures for the manufacturer
6 Manufacturing of thermal-sprayed coatings
7 Tests - Test procedures
8 Health and safety and environment protection
9 Additional requirements for working on-site
10 Execution of spray works on-site in the case of planned
   maintenance of a service operated coating
11 Tests - Test procedures
12 Documentation of the procedure and tests in the case
   of maintenance
13 Health and safety and environment protection on-site
Annex A (normative) - Adhesion testing using the pull-off test
        in accordance with ISO 4624
Annex B (informative) - Documentation of the applied
        maintenance procedure, the thermal spray procedure
        and test results in the case of a planned maintenance
Annex C (informative) - Documentation of the applied
        thermal spray procedure and test results in the case
        of a new manufacturing
Annex D (informative) - Test certificate for job reference
        qualification for thermal sprayers working on-site in
        accordance with ISO 2063-2
Annex E (informative) - Test specimens - Spray positions
Annex F (informative) - Assessment of the coatability
Annex G (informative) - Bend test and its execution
Annex H (informative) - Additional information for surface
        preparation
Annex I (informative) - Further details for sealing
Annex J (informative) - Further instructions for safety and
        activities on-site
Annex K (informative) - Repair procedures of service loaded
        coatings and recommended repair procedures
Bibliography

Gives requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.

Committee
STI/40
DevelopmentNote
Together with BS EN ISO 2063-1, it Supersedes BS EN ISO 2063. (10/2017)
DocumentType
Standard
Pages
48
PublisherName
British Standards Institution
Status
Current
Supersedes

This document specifies requirements for corrosion protection of steel structures, components or parts, which are coated by thermal spraying of zinc, aluminium or their alloys.

This document specifies requirements for coating manufacturers of surface preparation, thermal spraying, testing and post treatments, e.g. sealing of the coating. This document applies to metallic corrosion protection coatings in the case of new fabrication in the workshop, as well as on-site and for repair on-site after assembly.

Requirements for coating thickness, minimum adhesive strength and surface conditions, specified in a coating specification, are given.

Recommendations are given for suitable process steps and quality assurance measures for new production and maintenance and for supervising of corrosion protection works.

This document covers the application of thermal-sprayed zinc, aluminium and their alloys for protection against corrosion in the temperature range between –50°C to +200°C. Heat-resistant protective coatings of aluminium are covered by ISO17834 and are not in the scope of this document.

This document specifies requirements for the equipment, the working place and the qualification of the spray and testing personnel.

NOTE ISO2063‑1:2017 is addressed to the designer and to the planning engineer of corrosion protection system.

Standards Relationship
EN ISO 2063-2:2017 Identical
ISO 2063-2:2017 Identical

ISO 19840:2012 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces
ISO 14917:2017 Thermal spraying — Terminology, classification
ISO 8502-3:2017 Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)
ISO 8502-4:2017 Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 4: Guidance on the estimation of the probability of condensation prior to paint application
ISO 8501-1:2007 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
ISO 12944-6:1998 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods
ISO 12679:2011 Thermal spraying Recommendations for thermal spraying
ISO 14232:2000 Thermal spraying Powders Composition and technical supply conditions
EN 1395-3:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 3: Arc spraying
ISO 14713-1:2017 Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance
ISO 8503-2:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure
ISO 12944-5:2007 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems
EN 1395-1:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 1: General requirements
ISO 17834:2003 Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures
CEN/TR 15339-5:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 5: Powder and wire feed units
ISO 11126-4:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag
ISO 8503-3:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure
ISO 1463:2003 Metallic and oxide coatings Measurement of coating thickness Microscopical method
CEN/TR 15339-4:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 4: Gas and liquid fuel supply
ISO 8501-3:2006 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections
ISO 14918:1998 Thermal spraying Approval testing of thermal sprayers
CEN/TR 15339-1:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 1: General requirements
EN 15339-2:2007 Thermal spraying - Safety requirements for thermal spraying equipment - Part 2: Gas control units
EN 15520:2007 Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings
ASTM D 610 : 2008 Standard Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
ISO 11126-10:2017 Preparation of steel substrates before application of paints and related products — Specifications for non-metallic blast-cleaning abrasives — Part 10: Almandite garnet
ISO 14916:2017 Thermal spraying — Determination of tensile adhesive strength
ISO 4624:2016 Paints and varnishes — Pull-off test for adhesion
ISO 12944-2:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments
ISO 12944-1:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction
EN 1395-6:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 6: Manipulator systems
ISO 8044:2015 Corrosion of metals and alloys Basic terms and definitions
ISO 11126-3:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag
EN 1395-7:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 7: Powder feed systems
ISO 11124-2:1993 Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit
ISO 12944-4:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation
ISO 14923:2003 Thermal spraying Characterization and testing of thermally sprayed coatings
ISO 8501-2:1994 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings
ISO 2178:2016 Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method
ISO 12944-3:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations
ISO 12690:2010 Metallic and other inorganic coatings Thermal spray coordination Tasks and responsibilities
ISO 8503-1:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces
EN 13507:2010 Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying
ISO 12671:2012 Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings
ISO 8503-4:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure
ISO 14922-1:1999 Thermal spraying Quality requirements of thermally sprayed structures Part 1: Guidance for selection and use
ISO 2063-1:2017 Thermal spraying Zinc, aluminium and their alloys Part 1: Design considerations and quality requirements for corrosion protection systems
ISO 14919:2015 Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions
EN 15648:2009 Thermal spraying - Component related procedure qualification
CEN/TR 15339-6:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 6: Spray booth, Handling system, Dust collection, Exhaust system, Filter
CEN/TR 15339-3:2014 Thermal spraying - Safety requirements for thermal spraying equipment - Part 3: Torches for thermal spraying and their connection and supply units
ISO 2064:1996 Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness
EN 1395-2:2007 Thermal spraying - Acceptance inspection of thermal spraying equipment - Part 2: Flame spraying including HVOF
ISO 12944-7:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work
ISO 8503-5:2017 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile

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