EN ISO 2063-1:2017
Superseded
A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.
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Thermal spraying - Zinc, aluminium and their alloys - Part 1: Design considerations and quality requirements for corrosion protection systems (ISO 2063-1:2017)
29-03-2019
11-10-2017
European foreword
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Criteria for corrosion and corrosion protection by
thermal-sprayed coatings
5 Requirements for the corrosion protection systems and
their planning
6 Pre-conditions and requirements for the manufacturing
process
7 Requirements for the manufacturer
8 Documentation
Annex A (informative) - Corrosivity categories - Environment
conditions - Exposure
Annex B (informative) - Summary of the corrosion behaviour
of thermal-sprayed coatings of zinc, aluminium and their
alloys
Annex C (informative) - Recommended values for the
thickness of the metallic coating
Annex D (informative) - Examples of design and
explanations
Annex E (informative) - Example test certificate for work
specimen for thermal sprayer used on-site in accordance
with ISO 2063-2
Annex F (informative) - Appearance of surfaces in different
treated conditions
Annex G (informative) - Checklist for this document - Work
and test steps and connection to relevant standards or
recommendations
Bibliography
ISO 2063-1:2017 specifies requirements for the protection of iron and steel surfaces against corrosion by applying thermal-sprayed metallic coatings of zinc, aluminium or their alloys.In ISO 2063-1:2017, requirements for the planning of the corrosion protection system and for the constructive design of the component to be protected are specified, where thermal spraying is intended to be the process for the deposition of the metallic corrosion protection.Some field-related basic terms are defined and instructions for corrosion behaviour of the zinc and aluminium materials under different environment conditions are provided.Characteristic properties of the coating, e.g. coating thickness, minimum adhesive strength and surface appearance, are specified and test procedures for thermal-sprayed corrosion protection coatings of zinc, aluminium or their alloys are determined.ISO 2063-1:2017 is valid for applying thermal-sprayed zinc and aluminium protection coatings against corrosion in the temperature range between ?50 °C to +200 °C, taking into consideration the service conditions of any sealants used. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of ISO 2063-1:2017.Other corrosion protection processes, e.g. hot-dip galvanizing (galvanic coating), sherardizing, electroplating or selection and deposition of organic coatings/paints are not in the scope of ISO 2063-1:2017.Requirements for the manufacturing of thermal-sprayed coatings are specified in ISO 2063‑2.
Committee |
CEN/TC 240
|
DevelopmentNote |
Supersedes EN ISO 2063. (10/2017)
|
DocumentType |
Standard
|
PublisherName |
Comite Europeen de Normalisation
|
Status |
Superseded
|
SupersededBy | |
Supersedes |
Standards | Relationship |
UNE-EN ISO 2063-1:2018 | Identical |
DIN EN ISO 2063-1:2018-02 | Identical |
SN EN ISO 2063-1 : 2018 | Identical |
NEN EN ISO 2063-1 : 2017 | Identical |
DIN EN ISO 2063-1:2014-06 (Draft) | Identical |
PN-EN ISO 2063-1: 2019 | Identical |
NS EN ISO 2063-1 : 2017 | Identical |
BS EN ISO 2063-1:2017 | Identical |
ISO 2063-1:2019 | Identical |
I.S. EN ISO 2063-1:2019 | Identical |
ISO 2063-1:2017 | Identical |
BS EN ISO 2063-1:2019 | Identical |
UNI EN ISO 2063-1:2019 | Identical |
ONORM EN ISO 2063-1 : 2018 | Identical |
PN EN ISO 2063-1 : 2017 | Identical |
UNI EN ISO 2063-1 : 2017 | Identical |
I.S. EN ISO 2063-1:2017 | Identical |
ISO 9223:2012 | Corrosion of metals and alloys — Corrosivity of atmospheres — Classification, determination and estimation |
ISO 19840:2012 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces |
ISO 14917:2017 | Thermal spraying — Terminology, classification |
ISO 8502-3:2017 | Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method) |
ISO 8501-1:2007 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings |
ISO 12944-6:1998 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods |
EN 582:1993 | Thermal spraying - Determination of tensile adhesive strength |
ISO 12679:2011 | Thermal spraying Recommendations for thermal spraying |
ISO 11303:2002 | Corrosion of metals and alloys — Guidelines for selection of protection methods against atmospheric corrosion |
ISO 9226:2012 | Corrosion of metals and alloys — Corrosivity of atmospheres — Determination of corrosion rate of standard specimens for the evaluation of corrosivity |
ISO 14713-1:2017 | Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance |
ISO 8503-2:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure |
ISO 12944-5:2007 | Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems |
ISO 9224:2012 | Corrosion of metals and alloys — Corrosivity of atmospheres — Guiding values for the corrosivity categories |
ISO 17834:2003 | Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures |
ASTM D 4541 : 2017 : REDLINE | Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers |
ISO 11126-4:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag |
ISO 8503-3:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure |
ISO 1463:2003 | Metallic and oxide coatings Measurement of coating thickness Microscopical method |
ISO 9225:2012 | Corrosion of metals and alloys — Corrosivity of atmospheres — Measurement of environmental parameters affecting corrosivity of atmospheres |
ISO 8501-3:2006 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections |
ISO 14918:1998 | Thermal spraying Approval testing of thermal sprayers |
EN 15520:2007 | Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings |
EN 10163-2:2004 | Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections - Part 2: Plate and wide flats |
ISO 14916:2017 | Thermal spraying — Determination of tensile adhesive strength |
ISO 4624:2016 | Paints and varnishes — Pull-off test for adhesion |
DIN 81249-1:2011-12 | Corrosion of metals in sea water and sea atmosphere - Part 1: Terms and Definitions, basic information; Text in German and English |
ISO 12944-2:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments |
ISO 12944-1:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction |
ISO 12944-8:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 8: Development of specifications for new work and maintenance |
ISO 8044:2015 | Corrosion of metals and alloys Basic terms and definitions |
ISO 11126-3:1993 | Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag |
ISO 11124-2:1993 | Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit |
EN 10163-3:2004 | Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections - Part 3: Sections |
ISO 10474:2013 | Steel and steel products — Inspection documents |
ISO 12944-4:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation |
ISO 14923:2003 | Thermal spraying Characterization and testing of thermally sprayed coatings |
ISO 8501-2:1994 | Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings |
ISO 2178:2016 | Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method |
ISO 12944-3:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations |
EN 657:2005 | Thermal spraying - Terminology, classification |
ISO 8503-1:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces |
ISO 20632:2008 | Reaction-to-fire tests — Small room test for pipe insulation products or systems |
ISO 14232-1:2017 | Thermal spraying — Powders — Part 1: Characterization and technical supply conditions |
EN 13507:2010 | Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying |
ISO 12671:2012 | Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings |
ISO 8503-4:2012 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure |
ISO 14919:2015 | Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions |
EN 15648:2009 | Thermal spraying - Component related procedure qualification |
ISO 2064:1996 | Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness |
ISO 12944-7:2017 | Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work |
ISO 8503-5:2017 | Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile |
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