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EN ISO 2063-1:2017

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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Thermal spraying - Zinc, aluminium and their alloys - Part 1: Design considerations and quality requirements for corrosion protection systems (ISO 2063-1:2017)

Superseded date

29-03-2019

Superseded by

EN ISO 2063-1:2019

Published date

11-10-2017

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European foreword
Foreword
Introduction
1 Scope
2 Normative references
3 Terms and definitions
4 Criteria for corrosion and corrosion protection by
  thermal-sprayed coatings
5 Requirements for the corrosion protection systems and
  their planning
6 Pre-conditions and requirements for the manufacturing
  process
7 Requirements for the manufacturer
8 Documentation
Annex A (informative) - Corrosivity categories - Environment
        conditions - Exposure
Annex B (informative) - Summary of the corrosion behaviour
        of thermal-sprayed coatings of zinc, aluminium and their
        alloys
Annex C (informative) - Recommended values for the
        thickness of the metallic coating
Annex D (informative) - Examples of design and
        explanations
Annex E (informative) - Example test certificate for work
        specimen for thermal sprayer used on-site in accordance
        with ISO 2063-2
Annex F (informative) - Appearance of surfaces in different
        treated conditions
Annex G (informative) - Checklist for this document - Work
        and test steps and connection to relevant standards or
        recommendations
Bibliography

ISO 2063-1:2017 specifies requirements for the protection of iron and steel surfaces against corrosion by applying thermal-sprayed metallic coatings of zinc, aluminium or their alloys.In ISO 2063-1:2017, requirements for the planning of the corrosion protection system and for the constructive design of the component to be protected are specified, where thermal spraying is intended to be the process for the deposition of the metallic corrosion protection.Some field-related basic terms are defined and instructions for corrosion behaviour of the zinc and aluminium materials under different environment conditions are provided.Characteristic properties of the coating, e.g. coating thickness, minimum adhesive strength and surface appearance, are specified and test procedures for thermal-sprayed corrosion protection coatings of zinc, aluminium or their alloys are determined.ISO 2063-1:2017 is valid for applying thermal-sprayed zinc and aluminium protection coatings against corrosion in the temperature range between ?50 °C to +200 °C, taking into consideration the service conditions of any sealants used. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of ISO 2063-1:2017.Other corrosion protection processes, e.g. hot-dip galvanizing (galvanic coating), sherardizing, electroplating or selection and deposition of organic coatings/paints are not in the scope of ISO 2063-1:2017.Requirements for the manufacturing of thermal-sprayed coatings are specified in ISO 2063‑2.

Committee
CEN/TC 240
DevelopmentNote
Supersedes EN ISO 2063. (10/2017)
DocumentType
Standard
PublisherName
Comite Europeen de Normalisation
Status
Superseded
SupersededBy
Supersedes

ISO 9223:2012 Corrosion of metals and alloys — Corrosivity of atmospheres — Classification, determination and estimation
ISO 19840:2012 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Measurement of, and acceptance criteria for, the thickness of dry films on rough surfaces
ISO 14917:2017 Thermal spraying — Terminology, classification
ISO 8502-3:2017 Preparation of steel substrates before application of paints and related products — Tests for the assessment of surface cleanliness — Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)
ISO 8501-1:2007 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings
ISO 12944-6:1998 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 6: Laboratory performance test methods
EN 582:1993 Thermal spraying - Determination of tensile adhesive strength
ISO 12679:2011 Thermal spraying Recommendations for thermal spraying
ISO 11303:2002 Corrosion of metals and alloys — Guidelines for selection of protection methods against atmospheric corrosion
ISO 9226:2012 Corrosion of metals and alloys — Corrosivity of atmospheres — Determination of corrosion rate of standard specimens for the evaluation of corrosivity
ISO 14713-1:2017 Zinc coatings — Guidelines and recommendations for the protection against corrosion of iron and steel in structures — Part 1: General principles of design and corrosion resistance
ISO 8503-2:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel — Comparator procedure
ISO 12944-5:2007 Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systems
ISO 9224:2012 Corrosion of metals and alloys — Corrosivity of atmospheres — Guiding values for the corrosivity categories
ISO 17834:2003 Thermal spraying Coatings for protection against corrosion and oxidation at elevated temperatures
ASTM D 4541 : 2017 : REDLINE Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
ISO 11126-4:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 4: Coal furnace slag
ISO 8503-3:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 3: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Focusing microscope procedure
ISO 1463:2003 Metallic and oxide coatings Measurement of coating thickness Microscopical method
ISO 9225:2012 Corrosion of metals and alloys — Corrosivity of atmospheres — Measurement of environmental parameters affecting corrosivity of atmospheres
ISO 8501-3:2006 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 3: Preparation grades of welds, edges and other areas with surface imperfections
ISO 14918:1998 Thermal spraying Approval testing of thermal sprayers
EN 15520:2007 Thermal spraying - Recommendations for constructional design of components with thermally sprayed coatings
EN 10163-2:2004 Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections - Part 2: Plate and wide flats
ISO 14916:2017 Thermal spraying — Determination of tensile adhesive strength
ISO 4624:2016 Paints and varnishes — Pull-off test for adhesion
DIN 81249-1:2011-12 Corrosion of metals in sea water and sea atmosphere - Part 1: Terms and Definitions, basic information; Text in German and English
ISO 12944-2:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 2: Classification of environments
ISO 12944-1:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 1: General introduction
ISO 12944-8:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 8: Development of specifications for new work and maintenance
ISO 8044:2015 Corrosion of metals and alloys Basic terms and definitions
ISO 11126-3:1993 Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasives Part 3: Copper refinery slag
ISO 11124-2:1993 Preparation of steel substrates before application of paints and related products Specifications for metallic blast-cleaning abrasives Part 2: Chilled-iron grit
EN 10163-3:2004 Delivery requirements for surface condition of hot-rolled steel plates, wide flats and sections - Part 3: Sections
ISO 10474:2013 Steel and steel products — Inspection documents
ISO 12944-4:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4: Types of surface and surface preparation
ISO 14923:2003 Thermal spraying Characterization and testing of thermally sprayed coatings
ISO 8501-2:1994 Preparation of steel substrates before application of paints and related products — Visual assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after localized removal of previous coatings
ISO 2178:2016 Non-magnetic coatings on magnetic substrates Measurement of coating thickness Magnetic method
ISO 12944-3:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 3: Design considerations
EN 657:2005 Thermal spraying - Terminology, classification
ISO 8503-1:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces
ISO 20632:2008 Reaction-to-fire tests — Small room test for pipe insulation products or systems
ISO 14232-1:2017 Thermal spraying — Powders — Part 1: Characterization and technical supply conditions
EN 13507:2010 Thermal spraying - Pre-treatment of surfaces of metallic parts and components for thermal spraying
ISO 12671:2012 Thermal spraying - Thermally sprayed coatings - Symbolic representation on drawings
ISO 8503-4:2012 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile — Stylus instrument procedure
ISO 14919:2015 Thermal spraying — Wires, rods and cords for flame and arc spraying — Classification — Technical supply conditions
EN 15648:2009 Thermal spraying - Component related procedure qualification
ISO 2064:1996 Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of thickness
ISO 12944-7:2017 Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 7: Execution and supervision of paint work
ISO 8503-5:2017 Preparation of steel substrates before application of paints and related products — Surface roughness characteristics of blast-cleaned steel substrates — Part 5: Replica tape method for the determination of the surface profile

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