EN 61400-4:2013
Current
The latest, up-to-date edition.
Wind turbines - Part 4: Design requirements for wind turbine gearboxes
22-03-2013
FOREWORD
INTRODUCTION
1 Scope
2 Normative references
3 Terms, definitions and conventions
4 Symbols, abbreviations and units
5 Design for reliability
6 Drivetrain operating conditions and loads
7 Gearbox design, rating, and manufacturing
requirements
8 Design verification
9 Operation, service and maintenance requirements
Annex A (informative) - Examples of drivetrain
interfaces and loads specifications
Annex B (informative) - Gearbox design and
manufacturing considerations
Annex C (informative) - Bearing design considerations
Annex D (informative) - Considerations for gearbox
structural elements
Annex E (informative) - Recommendations for lubricant
performance in wind turbine gearboxes
Annex F (informative) - Design verification documentation
Annex G (informative) - Bearing calculation documentation
Bibliography
Annex ZA (normative) - Normative references to
international publications with their
corresponding European publications
IEC 61400-4:2012(E) is applicable to enclosed speed increasing gearboxes for horizontal axis wind turbine drivetrains with a power rating in excess of 500 kW. This standard applies to wind turbines installed onshore or offshore. It Standard provides guidance on the analysis of the wind turbine loads in relation to the design of the gear and gearbox elements. The gearing elements covered by this standard include such gears as spur, helical or double helical and their combinations in parallel and epicyclic arrangements in the main power path. The standard is based on gearbox designs using rolling element bearings. Also included is guidance on the engineering of shafts, shaft hub interfaces, bearings and the gear case structure in the development of a fully integrated design that meets the rigours of the operating conditions. Lubrication of the transmission is covered along with prototype and production testing. Finally, guidance is provided on the operation and maintenance of the gearbox.
Committee |
CLC/TC 88
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DocumentType |
Standard
|
PublisherName |
European Committee for Standards - Electrical
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Status |
Current
|
Standards | Relationship |
NF EN 61400-4:2013 | Identical |
UNE-EN 61400-4:2013 | Identical |
I.S. EN 61400-4:2013 | Identical |
VDE 0127-4 : 2013 | Identical |
BS EN 61400-4:2013 | Identical |
SN EN 61400-4:2013 | Identical |
DIN EN 61400-4 : 2013 | Identical |
NBN EN 61400-4 : 2013 | Identical |
CEI EN 61400-4 : 2013 | Identical |
PN EN 61400-4 : 2013 | Identical |
NEN EN IEC 61400-4 : 2013 | Identical |
BS EN 62135-1:2015 | Identical |
EN 61400-2:2014 | Wind turbines - Part 2: Small wind turbines |
UNE-EN 61400-2:2015 | Wind turbines - Part 2: Small wind turbines |
ISO/IEC 17025:2005 | General requirements for the competence of testing and calibration laboratories |
ASTM D 892 : 2013-07 | TEST METHOD FOR FOAMING CHARACTERISTICS OF LUBRICATING OILS |
ISO 4287:1997 | Geometrical Product Specifications (GPS) — Surface texture: Profile method — Terms, definitions and surface texture parameters |
ISO 1328-2:1997 | Cylindrical gears ISO system of accuracy Part 2: Definitions and allowable values of deviations relevant to radial composite deviations and runout information |
ISO/TR 13593:1999 | Enclosed gear drives for industrial applications |
DIN 3990-4:1987-12 | CALCULATION OF LOAD CAPACITY OF CYLINDRICAL GEARS; CALCULATION OF SCUFFING LOAD CAPACITY |
ISO 6336-2:2006 | Calculation of load capacity of spur and helical gears Part 2: Calculation of surface durability (pitting) |
ISO 13357-1:2017 | Petroleum products — Determination of the filterability of lubricating oils — Part 1: Procedure for oils in the presence of water |
ASTM D 665 : 2014-11 | TEST METHOD FOR RUST-PREVENTING CHARACTERISTICS OF INHIBITED MINERAL OIL IN THE PRESENCE OF WATER |
ISO 14635-1:2000 | Gears — FZG test procedures — Part 1: FZG test method A/8,3/90 for relative scuffing load-carrying capacity of oils |
ISO 11007:1997 | Petroleum products and lubricants Determination of rust-prevention characteristics of lubricating greases |
EN ISO 4288:1997 | Geometrical product specifications (GPS) - Surface texture: Profile method - Rules and procedures for the assessment of surface texture (ISO 4288:1996) |
EN 61400-3:2009 | Wind turbines - Part 3: Design requirements for offshore wind turbines |
ISO 14104:2017 | Gears — Surface temper etch inspection after grinding, chemical method |
ISO 7120:1987 | Petroleum products and lubricants — Petroleum oils and other fluids — Determination of rust-preventing characteristics in the presence of water |
ISO 1328-1:2013 | Cylindrical gears — ISO system of flank tolerance classification — Part 1: Definitions and allowable values of deviations relevant to flanks of gear teeth |
ISO 8579-2:1993 | Acceptance code for gears Part 2: Determination of mechanical vibrations of gear units during acceptance testing |
ISO 5593:1997 | Rolling bearings Vocabulary |
ISO 2394:2015 | General principles on reliability for structures |
DIN 51819-1:2016-12 | TESTING OF LUBRICANTS - MECHANICAL-DYNAMIC TESTING IN THE ROLLER BEARING TEST APPARATUS FE8 - PART 1: GENERAL WORKING PRINCIPLES |
IEC TS 61400-13:2001 | Wind turbine generator systems - Part 13: Measurement of mechanical loads |
DIN 471:2011-04 | RETAINING RINGS FOR SHAFTS - NORMAL TYPE AND HEAVY TYPE |
ISO/TR 13989-1:2000 | Calculation of scuffing load capacity of cylindrical, bevel and hypoid gears Part 1: Flash temperature method |
DIN 472:2016-10 (Draft) | RETAINING RINGS FOR BORES - NORMAL TYPE AND HEAVY TYPE |
DIN 7190:2001-02 | INTERFERENCE FITS - CALCULATION AND DESIGN RULES |
ISO 6336-3:2006 | Calculation of load capacity of spur and helical gears Part 3: Calculation of tooth bending strength |
ISO 2160:1998 | Petroleum products Corrosiveness to copper Copper strip test |
AGMA 6001 : D | DESIGN AND SELECTION OF COMPONENTS FOR ENCLOSED GEAR DRIVES |
ISO/TR 13989-2:2000 | Calculation of scuffing load capacity of cylindrical, bevel and hypoid gears Part 2: Integral temperature method |
ISO 281:2007 | Rolling bearings Dynamic load ratings and rating life |
ISO 13226:2011 | Rubber Standard reference elastomers (SREs) for characterizing the effect of liquids on vulcanized rubbers |
DIN 51517-3:2014-02 | LUBRICANTS - LUBRICATING OILS - PART 3: LUBRICATING OILS CLP, MINIMUM REQUIREMENTS |
EN 61400-1:2005/A1:2010 | WIND TURBINES - PART 1: DESIGN REQUIREMENTS |
ISO/TR 15144-1:2014 | Calculation of micropitting load capacity of cylindrical spur and helical gears Part 1: Introduction and basic principles |
ISO 6336-5:2016 | Calculation of load capacity of spur and helical gears Part 5: Strength and quality of materials |
ISO 14635-2:2004 | Gears — FZG test procedures — Part 2: FZG step load test A10/16, 6R/120 for relative scuffing load-carrying capacity of high EP oils |
ISO/TR 10064-3:1996 | Code of inspection practice Part 3: Recommendations relative to gear blanks, shaft centre distance and parallelism of axes |
ISO 13357-2:2017 | Petroleum products — Determination of the filterability of lubricating oils — Part 2: Procedure for dry oils |
AGMA 925 : A | EFFECT OF LUBRICATION ON GEAR SURFACE DISTRESS |
IEC 61400-22:2010 | Wind turbines - Part 22: Conformity testing and certification |
ISO/TR 1281-2:2008 | Rolling bearings Explanatory notes on ISO 281 Part 2: Modified rating life calculation, based on a systems approach to fatigue stresses |
IEC 61400-3:2009 | Wind turbines - Part 3: Design requirements for offshore wind turbines |
AGMA 9005 : E | INDUSTRIAL GEAR LUBRICATION |
ISO 10474:2013 | Steel and steel products — Inspection documents |
EN 10204:2004 | Metallic products - Types of inspection documents |
EN 12680-3:2011 | Founding - Ultrasonic testing - Part 3: Spheroidal graphite cast iron castings |
ISO 21771:2007 | Gears — Cylindrical involute gears and gear pairs — Concepts and geometry |
ISO 6336-1:2006 | Calculation of load capacity of spur and helical gears Part 1: Basic principles, introduction and general influence factors |
ISO 5725-2:1994 | Accuracy (trueness and precision) of measurement methods and results Part 2: Basic method for the determination of repeatability and reproducibility of a standard measurement method |
ISO/TR 1281-1:2008 | Rolling bearings Explanatory notes on ISO 281 Part 1: Basic dynamic load rating and basic rating life |
SAE FATIGUE DESIGN HDBK : 3ED 1997 | FATIGUE DESIGN HANDBOOK AE-22 |
ISO 12925-1:1996 | Lubricants, industrial oils and related products (class L) Family C (Gears) Part 1: Specifications for lubricants for enclosed gear systems |
ISO 16889:2008 | Hydraulic fluid power Filters Multi-pass method for evaluating filtration performance of a filter element |
ISO 6336-6:2006 | Calculation of load capacity of spur and helical gears Part 6: Calculation of service life under variable load |
DIN 6892:2012-08 | Drive type fastenings without taper action - Parallel keys - Calculation and design |
ISO 10825:1995 | Gears — Wear and damage to gear teeth — Terminology |
ISO 8579-1:2002 | Acceptance code for gear units — Part 1: Test code for airborne sound |
EN 61400-22:2011 | Wind turbines - Part 22: Conformity testing and certification |
ISO 12107:2012 | Metallic materials — Fatigue testing — Statistical planning and analysis of data |
IEC 61400-1:2005+AMD1:2010 CSV | Wind turbines - Part 1: Design requirements |
ISO 76:2006 | Rolling bearings Static load ratings |
ISO/TS 16281:2008 | Rolling bearings Methods for calculating the modified reference rating life for universally loaded bearings |
ISO 15243:2017 | Rolling bearings — Damage and failures — Terms, characteristics and causes |
DIN 45667:1969-10 | CLASSIFICATION METHODS FOR EVALUATION OF RANDOM VIBRATIONS |
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