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DEFSTAN 81-41(PT2)/7(2014) : 2014

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

View Superseded by

PACKAGING OF DEFENCE MATERIEL - PART 2: DESIGN

Available format(s)

Hardcopy , PDF

Superseded date

16-10-2015

Language(s)

English

Published date

01-01-2014

$44.20
Including GST where applicable

Foreword
0. Introduction
1. Scope
2. Warning
3. Normative References
4. Definitions
5. Basic Overview of the Packaging Process
6. The Package Design Process
7. Factors to be considered
8. Military Packaging Levels
9. Basic Requirements
10. Risks to Materiel
11. Vulnerability of Materiel to Shock
12. Methods of Climatic Protection
13. Dangerous Goods (Materiel)
14. Preparation (cleaning and drying of materiel
    before preservation)
15. Preservation of Materiel
16. Bundling, Wrapping and Bailing
17. Methods of Location
18. Cushioning
19. Choice of Container
20. Container Preference
21. Special to Contents (STC) Containers (STCC)
22. Reusable Containers
23. Fibreboard Containers
24. Wooden Containers
25. Metal Containers
26. Moulded Pulp Containers
27. Plastics Containers
28. Glass Containers
29. Container Types Used for Military Packaging
30. Use of Handling and Lifting Aids
31. Nuclear Grade A Clean Room Items
32. Electrostatic Discharge Sensitive Devices
Annex A - Calculation of Desiccant Quantity for
          Packages to Military Levels J, N & P
Annex B - Use of Humidity Indicators
Annex C - Adhesive Systems and Tapes
Annex D - Innovation and New Materials
Annex E - List of Normative References

Describes the Ministry of Defence (MOD) requirements for the design of packages to meet the Military Packaging Levels.

DevelopmentNote
Supersedes DEFSTAN 81-41(PT2)/6(2005). (07/2014)
DocumentType
Standard
Pages
106
PublisherName
UK Ministry of Defence Standards
Status
Superseded
SupersededBy
Supersedes

DEFSTAN 81-136/3(2014) : 2014 PACKAGING OF METAL PIPES AND PIPE ASSEMBLIES
DEFSTAN 81-39/6(2015) : 2015 PACKAGING OF RUBBER HOSES, PLASTICS HOSES; AND HOSE ASSEMBLIES
DEFSTAN 81-41(PT1)/8(2014) : 2014 PACKAGING OF DEFENCE MATERIAL - PART 1: INTRODUCTION TO DEFENCE PACKAGING REQUIREMENTS
DEFSTAN 81-41(PT5)/7(2014) : 2014 PACKAGING OF DEFENCE MATERIEL - PART 5 - PACKAGING PROCESSES
DEFSTAN 81-41(PT3)/6(2014) : 2014 PACKAGING OF DEFENCE MATERIEL - PART 3: ENVIRONMENTAL TESTING
DEFSTAN 81-23/6(2015) : 2015 CASES, BOARD, COLLAPSIBLE
DEFSTAN 81-41(PT4)/8(2015) : 2015 PACKAGING OF DEFENCE MATERIEL - PART 4: SERVICE PACKAGING INSTRUCTION SHEET (SPIS)
DEFSTAN 81-30/4(2014) : 2014 PAPER, WRAPPING, WAXED
DEFSTAN 81-15/6(2015) : 2015 CARTONS AND BOXES, FIBREBOARD
DEFSTAN 81-9/6(2014) : 2014 CARTON FIBREBOARD, FIXED-JOINT; DOUBLE-FACED CORRUGATED OR CRAFT-LINED CHIPBOARD
DEFSTAN 02-250(PT0)/2(2015) : 2015 MARITIME SUPPORT MANAGEMENT - PART 0: GENERAL INFORMATION FOR TYPE A AND TYPE B SUPPORT
DEFSTAN 81-21/6(2015) : 2015 CASES, FIBREBOARD AND WOOD
DEFSTAN 81-41(PT6)/9(2015) : 2015 PACKAGING OF DEFENCE MATERIEL - PART 6: PACKAGE MARKING
DEFSTAN 81-47/4(2015) : 2015 TAPE, PRESSURE-SENSITIVE ADHESIVE (WATER-RESISTANT FILM)

DEFSTAN 03-30/3(2005) : 2005 TREATMENTS FOR THE PROTECTION FOR METAL PARTS OF SERVICE STORES AND EQUIPMENT AGAINST CORROSION
BS 1133-7.6:1988 Packaging code. Paper and board wrappers, bags and containers Moulded pulp packaging
BS EN 209:2000 Steel drums. Removable head (open head) drums with a minimum total capacity of 210 l
BS EN 210:2000 Steel drums. Non-removable head (tight head) drums with a minimum total capacity of 216,5 l
DEFSTAN 81-78/3(2008) : 2008 PACKAGING OF FRACTIONAL HORSEPOWER MOTORS, ELECTRICAL
DEFSTAN 91-27/3(2003) : 2003 GREASE, AUTOMOTIVE AND ARTILLERY NATO CODE: G-403 JOINT SERVICE DESIGNATION: XG-279
BS EN 10230-1:2000 Steel wire nails Loose nails for general applications
BS EN 13394:2001 Packaging. Specification for non-metallic tensional strapping
DEFSTAN 81-41(PT1)/1(1981) : 1981 PACKAGING OF DEFENCE MATERIEL - GENERAL REQUIREMENTS
BS EN 13246:2001 Packaging. Specification for tensional steel strapping
DEFSTAN 81-105/3(2008) : 2008 PAPER, TEXTILE, WRAPPING
DEFSTAN 81-122/3(2006) : 2006 POLYETHYLENE, BUBBLE FILM, FOR PACKAGING
DEFSTAN 81-8/6(2007) : 2007 CASES, WOOD (METAL EDGED CONSTRUCTION)
DEFSTAN 81-110/3(2010) : 2010 PAPER, KRAFT, EMBOSSED, FOUR PLY (FOR SPACE FILLING)
BS ISO 6780:2003 Flat pallets for intercontinental materials handling. Principal dimensions and tolerances
DEFSTAN 81-120/3(2006) : 2006 MEDIUM DENSITY FIBREBOARD FOR PACKAGING APPLICATIONS
DEFSTAN 80-117/3(2004) : 2004 SYNTHETIC RUBBER RESIN ADHESIVE NO 7
DEFSTAN 81-47/3(2007) : 2007 TAPE, PRESSURE-SENSITIVE ADHESIVE (WATER-RESISTANT FILM)
BS ISO 21067:2007 Packaging. Vocabulary
BS 7116:1990 Specification for double sided pressure sensitive adhesive tapes
DEFSTAN 81-83/3(2006) : 2006 BONDED POLYURETHANE CHIPFOAM
DEFSTAN 81-80/3(2008) : 2008 PACKAGING OF TRANSFORMERS AND INDUCTORS
DEFSTAN 81-65/5(2014) : 2014 PACKAGING OF ELECTRONIC PANELS AND EQUIPMENT, WHICH MAY CONTAIN ELECTROSTATIC DISCHARGE SENSITIVE DEVICES
DEFSTAN 81-14/8(2013) : 2013 CASES, WOOD (BATTEN AND BOARD CONSTRUCTION)
DEFSTAN 93-116/2(2007) : 2007 POLYETHYLENE (LOW DENSITY) FILM FOR PACKAGING TYPES 1, 2 AND 3
BS 1210:1963 Specification for wood screws
DEFSTAN 00-3/4(2011) : 2011 DESIGN GUIDANCE FOR THE TRANSPORTABILITY OF EQUIPMENT
STANAG 4398 : 0 NATO REQUIREMENTS FOR REUSABLE CONTAINERS AEPP 1
DEFSTAN 91-102/2(2000) : 2000 LUBRICATING OIL, CORROSION PREVENTIVE, SMALL ARMS AND LIGHT CALIBER WEAPONS NATO CODE: O-157 JOINT SERVICE DESIGNATION: OX-24
DEFSTAN 91-105/2(2003) : 2003 GREASE, MULTIPURPOSE: HEAVY DUTY NATO CODE: G-421 JOINT SERVICE DESIGNATION: XG-291
DEFSTAN 81-125/3(2006) : 2006 ELECTROSTATIC CONDUCTIVE FOAM SHEET
DEFSTAN 81-41(PT1)/6(2006) : 2006 PACKAGING OF DEFENCE MATERIEL - PART 1: INTRODUCTION TO DEFENCE PACKAGING REQUIREMENTS
BS 6125:1981 Specification for natural fibre cords, lines and twines
DEFSTAN 81-113/2(2006) : 2006 CASES, WOOD, COLLAPSIBLE, REUSABLE
DEFSTAN 81-116/3(2007) : 2007 EXPANDED POLYETHYLENE SHEET, TYPES GP AND QX, GRADES A, B, C AND D
DEFSTAN 91-40/3(2002) : 2002 CORROSION PREVENTIVE OIL: AIRCRAFT ENGINE, PISTON, METALLIC NATO CODE: C-615 JOINT SERVICE DESIGNATION: PX-27
DEFSTAN 01-5/17(2011) : 2011 FUELS, LUBRICANTS AND ASSOCIATED PRODUCTS
DEFSTAN 91-38/1(1978) : 1978 PETROLATUM, TECHNICAL JOINT SERVICE DESIGNATION: PX-6 PETROLATUM, TECHNICAL NATO CODE NO: S-743 JOINT SERVICE DESIGNATION: PX-7
BS 4072-2:1987 Wood preservation by means of copper/chromium/arsenic compositions Method for timber treatment
DEFSTAN 81-68/4(2008) : 2008 BAGS, DESICCANT, SILICA GEL AND BAGS, DESICCANT, ACTIVATED CLAY
DEFSTAN 81-9/5(2006) : 2006 CARTONS, FIBREBOARD, FIXED-JOINT, DOUBLE-FACED CORRUGATED
DEFSTAN 81-129/2(2004) : 2004 WRAPPING, MOULDABLE, WAXED, GREASE-RESISTING
DEFSTAN 81-130/4(2010) : 2010 THE TRANSPORTATION, HANDLING, STORAGE AND PACKAGING OF MAGNETICALLY SENSITIVE EQUIPMENT
DEFSTAN 81-48/3(2006) : 2006 PAPER, KRAFT UNION
BS EN 14592 : 2008 TIMBER STRUCTURES - DOWEL-TYPE FASTENERS - REQUIREMENTS
DEFSTAN 81-138/2(2006) : 2006 PAPER, KRAFT, CREPED (ANTI-BLEED)
BS EN 61340-5-1:2016 Electrostatics Protection of electronic devices from electrostatic phenomena. General requirements
BS 7195(1989) : 1989 GUIDE FOR PREVENTION OF CORROSION OF METALS CAUSED BY VAPOURS FROM ORGANIC MATERIALS
DEFSTAN 81-25/4(2006) : 2006 TAPE, PRESSURE-SENSITIVE ADHESIVE (WATER-RESISTANT FABRIC)
DEFSTAN 81-123/2(2005) : 2005 PACKAGING OF UNIFORMED CLOTHING, HEADWEAR AND FOOTWEAR
DEFSTAN 81-5/8(2014) : 2014 CRATES, WOOD
BS 3837-1:2004 Expanded polystyrene boards Boards and blocks manufactured from expandable beads. Requirements and test methods
BS 1133-18:1991 Packaging code Packaging in glass
DEFSTAN 81-58/3(2009) : 2009 PACKAGING OF CONNECTORS, ELECTRICAL
DEFSTAN 81-73/3(2007) : 2007 GUIDE ON USE OF CAPTIVE FASTENERS
DEFSTAN 81-99/3(2009) : 2009 PAPER, CORRUGATED, SINGLE-FACED, COARSE FLUTE
DEFSTAN 81-50/3(2008) : 2008 PAPER, HUMIDITY INDICATOR (COLOUR INTENSIFIED)
BS 3964:1980 Specification for flexible vulcanized fibre sheets
DEFSTAN 81-23/5(2005) : 2005 CASES, BOARD, COLLAPSIBLE
DEFSTAN 81-27/6(2008) : 2008 PLYWOOD FOR MILITARY PACKAGING APPLICATIONS
DEFSTAN 81-106/4(2013) : 2013 BOARD, CORRUGATED (TWO-FLUTE, THREE LINER) TYPES 1, 2 AND 3
DEFSTAN 81-77/5(2014) : 2014 PACKAGING OF SMALL ROBUST ELECTRICAL, ELECTRONIC AND/OR ELECTRO-MECHANICAL ASSEMBLIES
BS 7529:1991 Specification for desiccant activated clay
DEFSTAN 81-30/3(2006) : 2006 PAPER, WRAPPING, WAXED
BS EN 12765:2001 Classification of thermosetting wood adhesives for non-structural applications
BS 5962:1980 Specifications for naphthalene (including test methods)
DEFSTAN 81-41(PT1)/3(1991) : 1991 AMD 5 1998 PACKAGING OF DEFENCE MATERIEL - GENERAL REQUIREMENTS
DEFSTAN 81-46/3(2005) : 2005 BOARD, CORRUGATED, DOUBLE-FACED (TYPES A, B AND C)
BS 1133-1.3(1989) : 1989 PACKAGING CODE - INTRODUCTION TO PACKAGING
DEFSTAN 81-1/5(2014) : 2014 FIBREBOARD, SOLID, KRAFT-LINED CHIPBOARD
DEFSTAN 81-16/4(2008) : 2008 BAGS, PAPER, GREASE-RESISTANT
BS EN 300:2006 Oriented strand boards (OSB). Definitions, classification and specifications
BS 1204:1993 Specification for type MR phenolic and aminoplastic synthetic resin adhesives for wood
DEFSTAN 81-56/5(2014) : 2014 PACKAGING OF PISTONS, ASSEMBLED OR UNASSEMBLED AND PISTON SETS
BS 1702:1950 Specification for mild steel drums (heavy duty - fixed ends)
BS 1133-7(1967) : AMD 6040 PACKAGING CODE - PAPER AND BOARD CONTAINERS
DEFSTAN 81-107/4(2013) : 2013 BOARD, CORRUGATED (THREE-FLUTE, FOUR LINER) HEAVY DUTY GRADE
DEFSTAN 81-135/2(2007) : 2007 CASES, WOOD, PACKING (BOARD OR PANEL AND BATTEN CONSTRUCTION)
DEFSTAN 81-89/3(2006) : 2006 PAPER, TISSUE, WRAPPING
DEFSTAN 81-132/2(2004) : 2004 PAPER, HUMIDITY INDICATOR, COBALT CHLORIDE
DEFSTAN 81-108/4(2014) : 2014 FIBREBOARD, CORRUGATED DOUBLE FACED 'E' FLUTE
DEFSTAN 93-35/2(2004) : 2004 EXPANDED POLYSTYRENE MOULDINGS, TYPE GP AND QX
DEFSTAN 03-2/6(2011) : 2011 CLEANING AND PREPARATION OF METAL SURFACES
DEFSTAN 93-97/2(2004) : 2004 POLYETHYLENE FILM, BLACK, ELECTRICALLY CONDUCTIVE
BS EN 923:2015 Adhesives. Terms and definitions
DEFSTAN 81-133/2(2005) : 2005 PAPER, KRAFT, CREPED, WET-STRENGTHENED
DEFSTAN 81-115/3(2010) : 2010 BOARD, CORRUGATED (THREE-FLUTE, FOUR-LINER) MEDIUM GRADE
BS 2540:1991 Specification for granular desiccant silica gel
STANAG 2828 : 2015 MILITARY PALLETS, PACKAGES AND CONTAINERS
DEFSTAN 81-71/4(2007) : 2007 CASES, WOOD, PACKING, REUSABLE
DEFSTAN 81-112/2(2004) : 2004 BAGS, ELECTROSTATIC SHIELDING
BS 4072-1:1987 Wood preservation by means of copper/chromium/arsenic compositions Specification for preservatives
BS 3379(2005) : 2005 COMBUSTION MODIFIED FLEXIBLE POLYURETHANE CELLULAR MATERIALS FOR LOADBEARING APPLICATIONS - SPECIFICATION
DEFSTAN 81-12/8(2014) : 2014 CASES, WOOD (PANEL AND BATTEN CONSTRUCTION)
DEFSTAN 81-3/9(2010) : 2010 CASES, WOOD (COMB-JOINTED CONSTRUCTION)
DEFSTAN 80-34/3(1995) : 1995 CORROSION PREVENTIVE, OIL, THIN FILM JOINT SERVICE DESIGNATION: PX-4
BS 4J 11:1991 Specification for pressure-sensitive adhesive paper masking tape
DEFSTAN 81-93/3(2005) : 2005 PAPER, WRAPPING GREASE-RESISTING
DEFSTAN 91-91/6(2008) : 2008 TURBINE FUEL, AVIATION KEROSINE TYPE, JET A-1 NATO CODE: F-35 JOINT SERVICE DESIGNATION: AVTUR
DEFSTAN 81-39/5(2012) : 2012 PACKAGING OF RUBBER HOSES, PLASTICS HOSES, AND HOSE ASSEMBLIES
DEFSTAN 81-36/5(2014) : 2014 PACKAGING OF SWITCHES
DEFSTAN 81-136/2(2009) : 2009 PACKAGING OF METAL PIPES AND PIPE ASSEMBLIES
BS EN 636 : 2012 PLYWOOD - SPECIFICATIONS
DEFSTAN 68-69/1(1990) : 1990 SILICONE COMPOUND ELECTRICAL INSULATING NATO CODE S - 736 JOINT SERVICE DESIGNATION XG - 250
DEFSTAN 81-101/2(2008) : 2008 REUSABLE WATER VAPOUR RESISTANT BAGS FOR ENGINE CHANGE UNITS, PROPULSION UNITS AND ASSOCIATED EQUIPMENT
BS 1764:1973 Specification for nominal diameters of round built-up tins
DEFSTAN 81-119/2(2003) : 2003 CROSS-LINKED EXPANDED ETHYLENE-VINYL ACETATE SHEETS AND MOULDINGS
DEFSTAN 91-113/2(2007) : 2007 LUBRICATING OIL, ENGINE: SEVERE DUTY DIESEL, EXTENDED SERVICE - SAE 10W/30 NATO CODE: O-1176 JOINT SERVICE DESIGNATION: OMD-90
DEFSTAN 81-21/5(2007) : 2007 CASES, FIBREBOARD AND WOOD
BS 245:1976 Specification for mineral solvents (white spirit and related hydrocarbon solvents) for paints and other purposes
DEFSTAN 81-75/3(2005) : 2005 BARRIER MATERIAL, ALUMINIUM FOIL LAMINATE, FLEXIBLE, HEAT SEALABLE, WATER-VAPOUR RESISTANT
DEFSTAN 81-86/3(2007) : 2007 METAL FITTINGS FOR WOODEN CONTAINERS
DEFSTAN 81-15/5(2007) : 2007 CARTONS AND BOXES, FIBREBOARD
DEFSTAN 81-11/5(2006) : 2006 CARTONS, FIBREBOARD, FIXED JOINT, KRAFT-LINED CHIPBOARD
BS 5707:1997 Specification for preparations of wood preservatives in organic solvents
DEFSTAN 81-55/6(2013) : 2013 PACKAGING OF MECHANICAL COMPONENTS
DEFSTAN 81-134/2(2005) : 2005 PAPER, KRAFT, POLYETHYLENE COATED (HEAT SEALABLE)
BS 2869-2:1988 Fuel oils for non-marine use Specification for fuel oil for agricultural and industrial engines and burners (classes A2, C1, C2, D, E, F, G and H)
DEFSTAN 80-85/1(1979) : 1979 CORROSION PREVENTIVE COMPOUND: SOFT FILM, HOT APPLICATION NATO CODE NO: C-628 JOINT SERVICE DESIGNATION: PX-11
BS 1133-10:1966 Packaging code. Metal containers
DEFSTAN 81-41(PT1)/5(2003) : 2003 PACKAGING OF DEFENCE MATERIAL - PART 1: INTRODUCTION TO DEFENCE PACKAGING REQUIREMENTS
BS EN 1995-1-1 : 2012 EUROCODE 5: DESIGN OF TIMBER STRUCTURES - PART 1-1: GENERAL - COMMON RULES AND RULES FOR BUILDINGS
DEFSTAN 81-60/3(2009) : 2009 PACKAGING OF GASKETS, SEALS, 'O' RINGS, GROMMETS AND SIMILAR MATERIEL
BS 4881:1993 Specification for polypropylene film cords, lines and twines
DEFSTAN 81-128/2(2004) : 2004 WADDING, CELLULOSE
DEFSTAN 81-28/6(2013) : 2013 CARTONS, FIBREBOARD, FIXED JOINT, MULTI-WALLED, CORRUGATED, FOR MILITARY LEVEL PACKAGING GRADE A
DEFSTAN 81-29/5(2014) : 2014 HANDLES, WEBBING OR ROPE, WITH METAL BRACKETS OR WOOD BLOCKS FOR USE ON CONTAINERS
DEFSTAN 81-145/1(2013) : 2013 TAPE PRESSURE-SENSITIVE ADHESIVE FOR GENERAL PACKAGING
DEFSTAN 80-186/1(1994) : 1994 PX-31, CORROSION PREVENTIVE COMPOUND: HARD FILM, COLD APPLICATION
DEFSTAN 81-127/2(2003) : 2003 PAPER, CREPED, KRAFT UNION, REINFORCED
BS 7200:1989 Specification for synthetic-fibre needlefelts
DEFSTAN 80-217/1(2002) : 2002 CORROSION PREVENTIVE COMPOUND: SOFT FILM, COLD APPLICATION NATO CODE: C-614 JOINT SERVICES DESIGNATION: PX-1

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