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AS 2203.1-1990

AS 2203.1-1990

Superseded

Superseded

A superseded Standard is one, which is fully replaced by another Standard, which is a new edition of the same Standard.

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Cored electrodes for arc-welding Ferritic steel electrodes

Available format(s)

Hardcopy , PDF 1 User , PDF 3 Users , PDF 5 Users , PDF 9 Users

Superseded date

23-05-2024

Superseded by

AS/NZS ISO 17632:2006
AS/NZS ISO 17634:2006
AS/NZS ISO 18276:2006

Published date

17-09-1990

Publisher

Standards Australia

Preview
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Hardcopy - English
PDF 1 User - English
PDF 3 Users - English
PDF 5 Users - English
PDF 9 Users - English
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1 - AS 2203.1-1990 CORED ELECTRODES FOR ARC WELDING - FERRITIC STEEL ELECTRODES
4 - PREFACE
5 - CONTENTS
6 - SECTION 1 SCOPE AND GENERAL
6 - 1.1 SCOPE
6 - 1.2 REFERENCED DOCUMENTS
6 - 1.3 DEFINITIONS
6 - 1.3.1 Basket
6 - 1.3.2 Lot or batch number
6 - 1.3.3 Rim
6 - 1.3.4 Shall
6 - 1.3.5 Should
6 - 1.4 CLASSIFICATION
6 - 1.4.1 Basis of classification
6 - 1.4.2 Description of the classification system
7 - 1.4.3 Use of classification system
9 - SECTION 2 PROPERTIES AND REQUIREMENTS
9 - 2.1 SHIELDING GASES
9 - 2.2 ELECTRODES
9 - 2.2.1 Qualification tests
9 - 2.2.2 Conformance tests
9 - 2.2.3 Test pieces required
9 - 2.2.4 Reporting
9 - 2.2.5 Retests
9 - 2.3 CHEMICAL COMPOSITION
9 - 2.4 PHYSICAL REQUIREMENTS
9 - 2.4.1 Mechanical properties
12 - 2.4.2 Soundness
12 - 2.4.3 All-weld-metal tensile properties
13 - 2.4.4 All-weld-metal impact properties
13 - 2.4.5 Transverse butt tensile strength
13 - 2.4.6 Longitudinal guided bend test
13 - 2.4.7 Fillet weld test
13 - 2.4.8 Diffusible hydrogen content
13 - 2.5 MANUFACTURE
13 - 2.6 SIZES
13 - 2.7 VOIDS IN CORE OF ELECTRODES
13 - 2.8 FINISH, TEMPER, CAST, AND HELIX
13 - 2.8.1 Finish
13 - 2.8.2 Temper, cast, and helix
14 - 2.9 COILING OF ELECTRODES
14 - 2.9.1 Coil without support
14 - 2.9.2 Coil with support
15 - 2.9.3 Baskets
15 - 2.9.4 Spools, reels, and rims
15 - 2.9.5 Drum
15 - 2.9.6 Length
15 - 2.9.7 Butt welds
15 - 2.9.8 Winding
15 - 2.10 PACKAGING
15 - 2.11 MARKING
15 - 2.11.1 Information to be displayed
16 - 2.11.2 General safety warning
16 - 2.11.3 Additional marking of coils without support
16 - 2.12 STORAGE
21 - APPENDIX A - METHODS OF TEST
21 - A1 SCOPE
21 - A2 TEST CONDITIONS
21 - A3 TEST PIECES FOR ALL-WELD-METAL TEST
21 - A3.1 Materials for test pieces
21 - A3.2 Preparation
21 - A3.3 Welding
23 - A3.4 Thermal treatment
23 - A3.5 Preparation for radiographic examination
24 - A3.6 Radiographic requirements
24 - A3.7 Cutting
24 - A4 ALL-WELD-METAL TESTS
24 - A4.1 Tensile test
24 - A4.2 Impact test
24 - A4.3 Chemical analysis
24 - A5 TRANSVERSE BUTT TENSILE TEST AND LONGITUDINAL GUIDED BEND TEST
24 - A5.1 General
25 - A5.2 Material for test pieces
25 - A5.3 Preparation
25 - A5.4 Welding
25 - A5.5 Preparation of test specimens
26 - A5.6 Selection of test specimens
26 - A5.7 Thermal treatment
26 - A5.8 Transverse butt tensile test
26 - A5.9 Longitudinal guided bend test
26 - A6 FILLET WELD TEST
26 - A6.1 General
26 - A6.2 Material for test pieces
26 - A6.3 Preparation
26 - A6.4 Welding
26 - A6.5 Testing
26 - A7 METHODS FOR THE DETERMINATION OF DIFFUSIBLE HYDROGEN CONTENT
28 - APPENDIX B - GUIDE TO CORED ELECTRODES FOR ARC WELDING
28 - B1 SCOPE
28 - B2 DESCRIPTION OF PROCESS
28 - B3 DESCRIPTION OF ELECTRODES
28 - B3.1 General
28 - B3.2 Self-shielded electrodes
29 - B3.3 Gas-shielded electrodes
29 - B3.4 Metal-cored electrodes
29 - B4 FLUX CONTRIBUTION TO WELD CHEMISTRY
30 - B5 WELD METAL PROPERTIES
30 - B6 HEALTH AND SAFETY
31 - APPENDIX C - LIST OF REFERENCED DOCUMENTS

Sets out requirements for cored electrodes for self-shielded and gas shielded automatic or semi-automatic arc welding. Includes low and intermediate alloy ferritic steel electrodes, along with carbon steel electrodes. Provides a coherent system of classification based on the method of construction, type of core, recommended welding position, shielding gas requirements, and weld metal properties. Specifies the properties and requirements for the manufacture of the electrodes and gives the methods of test. A comprehensive guide to the electrodes and other useful information are given in an appendix.

Committee
WD-002
DocumentType
Standard
ISBN
0 7262 6354 0
Pages
26
PublisherName
Standards Australia
Status
Superseded
SupersededBy
Supersedes
UnderRevision

This Standard specifies requirements for the following cored electrodes (as defined in AS 2812) for self-shielded and gas-shielded automatic and semi-automatic arc welding:(a) Carbon steel electrodes.(b) Low or intermediate alloy ferritic steel electrodes.It does not apply to cored electrodes for submerged-arc, electroslag, or electrogas welding.NOTES:1 Throughout this Standard the word 'electrode' applies to both flux-cored and metal-cored electrodes.2 Additional information concerning electrodes is given in Appendix B.

AS 1674.1-1997 Safety in welding and allied processes Fire precautions (Reconfirmed 2016)
AS 2205.3.3-2003 Methods for destructive testing of welds in metal Longitudinal guided bend test
AS 2205.3.1-2003 Methods for destructive testing of welds in metal Transverse guided bend test (Reconfirmed 2018)
AS 1544.2-2003 Method for impact tests on metals Charpy V-notch (Reconfirmed 2017)
AS/NZS 3752:2006 Welding and allied processes - Determination of hydrogen content in ferritic steel arc weld metal
AS 2812-2005 Welding, brazing and cutting of metals - Glossary of terms (Reconfirmed 2018)
AS 2205.1-2003 Method for destructive testing of welds in metal General requirements for tests
AS 2177.1-1994 Non-destructive testing - Radiography of welded butt joints in metal Methods of test
AS 2205.2.2-2003 Methods for destructive testing of welds in metal All-weld-metal tensile test
AS 2205.7.1-2003 Methods for destructive testing of welds in metal Charpy V-notch impact fracture toughness test
AS 2205.2.1-2003 Methods for destructive testing of welds in metal Transverse butt tensile test
AS 2205.5.1-2003 Methods for destructive testing of welds in metal Macro metallographic test for cross-section examination (Reconfirmed 2018)
AS/NZS 3678:1996 Structural steel - Hot-rolled plates, floorplates and slabs
AS 1674.2-2007 Safety in welding and allied processes Electrical (Reconfirmed 2018)

AS 1988.1-2006 Welding of ferrous castings - Steel castings
AS/NZS 1554.3:2002 Structural steel welding Welding of reinforcing steel
AS/NZS 1554.1:1995 Structural steel welding Welding of steel structures
AS/NZS 1554.1:2004 Structural steel welding Welding of steel structures
AS 2885.2-2002 Pipelines - Gas and liquid petroleum - Welding
AS/NZS 3992:1998 Pressure equipment - Welding and brazing qualification
AS 2885.2-1995 Pipelines - Gas and liquid petroleum Welding
AS 1410-2003 Sterilizers - Steam - Pre-vacuum
AS/NZS 1554.4:2004 Structural steel welding - Welding of high strength quenched and tempered steels
AS/NZS 4677:2010 Steel utility services poles
AS/NZS 1554.7:2006 Structural steel welding Welding of sheet steel structures
AS 1796-2001 Certification of welders and welding supervisors (Reconfirmed 2016)
AS/NZS 1554.5:2011 Structural steel welding Welding of steel structures subject to high levels of fatigue loading
AS 1796-1993 Certification of welders and welding supervisors
AS/NZS 1554.5:1995 Structural steel welding Welding of steel structures subject to high levels of fatigue loading
AS 2205.2.2-2003 Methods for destructive testing of welds in metal All-weld-metal tensile test
AS 2182-1994 Sterilizers - Steam - Portable
AS 2182-1998 Sterilizers - Steam - Benchtop
AS 4041-1992 Pressure piping
AS/NZS 4677:2000 Steel utility services poles
AS 2192-2002 Sterilizers - Steam - Downward-displacement
AS 2980-2004 Qualification of welders for fusion welding of steels
AS/NZS 1554.5:2004 Structural steel welding Welding of steel structures subject to high levels of fatigue loading
AS 2205.2.2-1997 Methods for destructive testing of welds in metal All-weld-metal tensile test
AS 1554.1-1991 Structural steel welding (known as the SAA Structural Steel Welding Code) Welding of steel structures
AS/NZS 1554.1:2000 Structural steel welding Welding of steel structures
AS/NZS 1554.3:2008 Structural steel welding Welding of reinforcing steel
AS/NZS 3752:1996 Welding - Methods for determination of the diffusible hydrogen content of ferritic weld metal produced by arc welding
AS/NZS 1554.4:1995 Structural steel welding - Welding of high strength quenched and tempered steels
AS/NZS 1554.1:2011 Structural steel welding Welding of steel structures

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